The mouth fragrance bursting machine achieves automated production of bursting beads through precise control of liquid titration and colloid wrapping processes. The machine is mainly used in the production of drinks (such as milk tea and fruit drinks), baked foods (such as cake decoration and ice cream) and chewing gum. It realizes taste and flavor innovation by embedding food grade essence oil and other ingredients.
Analysis of the working principle and structural characteristics of the mouth fragrance bursting machine:
1、 Core working principle
1. Drip irrigation molding technology
The inner juice (such as essence and fruit juice) is dropped into the solution containing sodium alginate and other colloids through the precision titration system. The surface of the liquid drop reacts with the colloids to form a gel film to wrap the inner juice and complete the initial formation of the burst beads. This process requires strict control of the dripping speed (± 0.1ml/s) and temperature (20-25 ℃) to ensure the roundness and wall thickness uniformity of the beads.
2. Concentric dual fluid cutting
The adhesive liquid and internal juice form a concentric fluid column at the droplet outlet, which is cut into droplets by a swinging driving device and naturally contracts into spherical shapes by surface tension. This step requires matching viscosity parameters (the dynamic viscosity of the adhesive is usually 200-500cP) to avoid deformation or adhesion.
3. Curing and post-processing
The formed bursting beads rapidly solidify in a circulating cooling system (cooling temperature 5-10 ℃), followed by filtration, cleaning, sterilization and other processes, and finally sealed and packaged through a filling system.
2、 Key structural features
1. Modular functional unit
• Feeding system: independently heated and insulated rubber tanks and content tanks (made of 304 stainless steel), equipped with high-precision metering pumps (error ≤± 1%).
• Refrigeration system: Compressor refrigeration is combined with paraffin oil circulation medium to maintain a low temperature environment and ensure rapid shaping of the rubber.
• Electrical control system: Integrated PLC control panel, programmable adjustment of drip rate, temperature and other parameters, supporting fault self diagnosis.
2. Material and process optimization
Sanitary design: The contact surface is mirror polished (Ra ≤ 0.4 μ m), in compliance with food grade GMP standards.
Anti sticking treatment: The dropper and cutting ring are coated with Teflon to reduce material residue.
