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Changzhou Baokang Drying Machinery Co., Ltd

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Comprehensive analysis of double helix conical mixer
Date: 2025-04-15Read: 28
Comprehensive analysis of double helix cone mixer:
1、 Structural composition
1. Transmission system
Driven by a cycloidal pinwheel reducer, the spiral shaft combines self rotation and revolution around the cylinder wall, and distributes power to the two rotating arms through bevel gears.
The separation of revolution and rotation transmission improves the mixing efficiency.
2. Cylinder design
Inverted conical structure, with optimized cone angle calculation to ensure sufficient material circulation and lifting.
Adapt height and volume parameters to different material requirements.
3. Spiral component
Two symmetrically distributed screws are parallel to the generatrix of the cone, intersect at the bottom of the cone, and form an inverted triangular force structure with the central rod.
The screw adopts hollow steel pipes to reduce weight, and the spiral blades are welded in a right-handed manner to avoid material layering.
4. Discharge system
The bottom is designed without bearings and adopts a fan-shaped overlapping discharge valve, with a compact structure and discharge. ‌
2、 Working principle
The material is lifted under the action of spiral rotation, forming a circular circulation through revolution, and combined with shear and diffusion effects to achieve three-dimensional mixing.
Two streams of material converge at the top and fill the bottom downwards, forming a continuous cycle to avoid segregation or sedimentation.
Suitable for materials with significant differences in specific gravity and particle size, the mixing process is gentle and does not damage the particles or thermosensitive components.
3、 Application Fields
Industry coverage: pharmaceuticals (such as powder mixing), food (such as soybean powder processing), chemical (coatings, pesticides), metallurgy, building materials, etc.
Material types: Solid solid, liquid-liquid, solid-liquid mixtures of powders, particles, liquids, and nanoscale ultrafine materials.
4、 Performance advantages
Efficient mixing: achieve high uniformity in a short period of time with low residual rate.
Low energy consumption: The installed power is small, and the operating cost is lower than similar equipment.
Strong adaptability: friendly to layered sensitive or fragile materials, with no risk of overheating.
• Convenient maintenance: The open structure is easy to clean, and there is no complex bearing design to reduce failure points.