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Changzhou Baokang Drying Machinery Co., Ltd

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    13776809887

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    Zhenglu Town Industrial Development Zone, Changzhou City

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Fuel cone clamp type hopper lifting mixer
Date: 2025-05-09Read: 6

Material Overview

Fuel is widely used in industrial and agricultural production, as well as in people's daily lives. It is a substance that can release energy through chemical reactions. There are many types of fuels, the most common of which are coal, coke, natural gas, biogas, and so on. With the development of technology, humans are developing and utilizing fuels more rationally, and pursuing environmental protection concepts as much as possible. Artificial or synthetic fuels such as synthetic petroleum, synthetic gasoline, etc., which are artificially manufactured through chemical methods, have specific physical and chemical properties, and are suitable for specific industrial or energy needs.

Working principle

The square cone clamp type hopper lifting mixer uses a mechanical transmission system to achieve the flipping and self rotation motion of the hopper, thereby mixing materials in three-dimensional space. Specifically, the hopper is fixed on the rotating shaft by a cantilever and can rotate 360 degrees. Due to the symmetry axis of the hopper being at a certain angle to the rotation axis of the rotating arm, the material will move in three-dimensional space in the hopper, generating strong flipping and high shear forces, thus achieving the ideal mixing effect.

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working process

Lifting and clamping: Push the mixing hopper into the rotating body, press the "confirm" button on the touch screen, and the system will automatically lift the mixing hopper into place and clamp it. After receiving the clamping signal from the pressure sensor, the hybrid system is driven to start working.

Mixing: The mixing system mixes according to the set time and speed, and when the set parameters are reached, the rotating body automatically stops vertically. At the same time, the braking system works, and the mixing process ends.

Descent: Improve system operation, automatically stop and print process data after the mixing hopper in the rotating body descends to the desired position, and then push out the mixing hopper to move on to the next process.

structural characteristics

Hopper design: The square conical hopper has good corrosion resistance and easy cleaning. The inner wall has been polished, and the surface roughness can reach Ra0.4 μ m, effectively preventing material adhesion and cross contamination.

Transmission system: Using precision reducers and specialized bearings to ensure smooth operation and low noise. Some models are driven by dual motors, which respectively control flipping and self rotation movements.

Sealing system: For volatile or hazardous materials, the equipment can be equipped with special sealing devices, such as inflatable seals or labyrinth seals, to prevent material leakage and external pollution.

Unloading mechanism: The bottom is equipped with pneumatic or manual unloading valves, which have fast unloading speed and no residue. Some models adopt butterfly valve design, which can achieve full open and full closed to ensure unloading.

advantage

Efficient mixing: This mixer uses the flipping and self rotation motion of the hopper to continuously sprinkle, convection, and shear materials inside the hopper, thereby achieving a fast and uniform mixing effect. The mixing uniformity reaches over 99%.

Suitable for various materials: Suitable for powdered and granular materials, especially for materials that require high mixing uniformity. Its structural design and motion ensure efficient mixing effects.

Easy to operate: equipped with proportional position sensors and PLC control system to achieve automated operation and parameter recording, meeting the requirements of GMP standards.

Safety performance: equipped with multiple protective measures such as work instructions, alarms, self check parking, emergency stop buttons, etc., to ensure the safety of production and operation personnel.

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