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Changzhou Fuxing Drying Equipment Co., Ltd
GHL high-speed mixing granulator: an efficient core equipment for multi industry granulation processes
Date: 2025-09-01Read: 24
In granulation production in industries such as pharmaceuticals, food, and chemicals, the efficiency and uniformity of the granulation process directly affect downstream production stability and product quality. Traditional granulation equipment often faces problems such as uneven mixing, long granulation time, and poor particle flowability, making it difficult to adapt to the needs of large-scale production. Changzhou Fuxing Drying Deep Plowing Mixed Granulation Equipment R&D, launchedGHL high-speed mixing granulatorWith the core advantages of "high speed and efficiency, uniform granulation, and multi scenario adaptation", it has become the preferred equipment for achieving integrated production of "mixing granulation" in multiple industries, solving the pain points of traditional granulation.
1、 Core structural design: Basic guarantee for integrated granulation
The GHL high-speed mixing granulator adopts an integrated structure of "mixing granulation", with key components designed around "efficient collaboration" to ensure process continuity and stability
•Dual blade high-speed hybrid systemThe equipment is equipped with a dual power component of a stirring blade and a cutting blade. The stirring blade rotates at a high speed of 100-300rpm, and the material (powder+adhesive) is quickly mixed evenly through the principle of "vortex stirring", reducing the mixing time by 50% compared to traditional equipment; The cutting blade runs synchronously at a speed of 1000-3000rpm to cut the mixed soft material into uniform particles. The particle size can be controlled by adjusting the cutting blade speed (0.2-2mm adjustable), and the particle uniformity reaches over 95%.
•Sealed stainless steel chamberThe cavity is made of 304/316L stainless steel integrated molding, and the inner wall is polished with a mirror finish (roughness Ra ≤ 0.4 μ m), with almost no dead corners or residues, meeting the cleanliness requirements of pharmaceutical GMP and food HACCP; The top of the chamber is equipped with a dust cover and observation window, which not only avoids dust leakage but also facilitates real-time monitoring of the granulation process, ensuring a clean production environment and safe operation.
•Convenient discharge designAdopting an inclined discharge port and pneumatic valve control, the valve can be quickly opened for discharge after granulation is completed, reducing the discharge time by 60% compared to traditional manual discharge; At the same time, the chamber supports quick disassembly and cleaning, allowing for the removal of the mixing blade and cutting knife without the need for tools, greatly reducing the difficulty of batch replacement and cleaning, and improving production efficiency.
2、 Core technological highlights: high efficiency, energy saving, and intelligence
•Efficient granulation, significantly increasing productionWith the synchronous process design of "mixing granulation", the single batch granulation time of the equipment can be controlled within 10-30 minutes (adjusted according to material characteristics), which is 80% more efficient than the traditional step-by-step process of "mixing first and then granulation"; Taking the production of traditional Chinese medicine granules in the pharmaceutical industry as an example, the single batch processing capacity can reach 50-200kg, which is suitable for the batch production needs of medium and large-scale production lines.
•Energy saving design to reduce costsUsing a variable frequency motor drive, the speed of the mixing blade and cutting knife can be adjusted according to the characteristics of the material to avoid ineffective energy consumption; At the same time, the interlayer of the cavity adopts insulation design to reduce heat loss (if heating granulation is required, energy consumption can be reduced by more than 20%), and long-term use can significantly reduce the operating costs of the enterprise.
•Intelligent control, precise and controllableEquipped with a PLC touch screen control system, it can preset more than 50 sets of granulation formulas (including mixing speed, cutting speed, granulation time and other parameters), support one click start and parameter memory, and reduce manual operation errors; The system has real-time data monitoring functions (such as motor current and chamber temperature), and automatically alarms in case of abnormalities to ensure stable operation of the equipment. At the same time, it supports the export of production data to meet the traceability needs of multiple industries.
3、 Multi domain adaptation application
pharmaceutical industryUsed for granulation of raw materials for tablets and capsules (such as antibiotic granules and traditional Chinese medicine extract powder granulation), with high mixing uniformity and good particle flowability, providing stable raw materials for subsequent tablet pressing and filling, and meeting the compliance requirements of drug production.
food industrySuitable for the preparation of meal replacement powder and solid beverage granules (such as protein powder granules and grain granules), the granules are not easily hygroscopic and soluble after granulation, improving product storage stability and consumption experience.
chemical industryUsed for granulation of powder materials such as catalysts and pigments, avoiding powder flying, improving material transportation and ease of use, while ensuring uniform particle composition and stable product performance.
GHL high-speed mixing granulatorAs the core equipment of multi industry granulation process, Changzhou Fuxing Drying GHL high-speed mixing granulator, with the core advantages of "high efficiency, uniformity, and intelligence", helps enterprises improve production efficiency, ensure product quality, and promote the upgrading of granulation process to scale and refinement.