The large-scale fully automatic indwelling needle sticker manufacturing machine is an automated production equipment designed specifically for medical indwelling needle stickers. It can continuously complete multiple processes such as substrate unwinding, gluing, compounding, forming, cutting, and testing, reducing manual intervention and adapting to batch production needs. The following provides a detailed explanation of the main structural characteristics and industry applications:
1、 The main structural characteristics of a large-scale fully automatic indwelling needle sticker manufacturing machine
•Multi station unwinding mechanism
Equipped with multiple independent unwinding units, it can simultaneously transport different substrates required for indwelling needle stickers. Each unit is equipped with a tension adjustment device to stably control the substrate conveying speed and tension, avoiding deviation or stretching deformation, and ensuring precise docking of subsequent composite processes.
•Precise gluing and composite mechanism
The adhesive component adopts roller coating method, and the thickness and range of the adhesive are controlled according to the process requirements to ensure that the adhesive layer evenly covers the specified substrate; The composite mechanism uses pressure rollers to tightly adhere the coated substrate to other layers, and can enhance interlayer adhesion through temperature adjustment to avoid delamination of the finished product.
•Integrated molding and cutting mechanism
Die cut the molded components according to the preset shape of the retained needle sticker to ensure that the finished product contour is neat; The cutting mechanism runs synchronously with the forming components, cutting the continuous substrate to a fixed length according to the set size after forming, controlling the cutting accuracy, avoiding size deviation, and ensuring the uniformity of the finished product specifications.
•Online detection and exclusion mechanism
The equipment is equipped with a visual inspection system to detect surface defects and dimensional accuracy of finished products in real time; When non-conforming products are detected, the removal mechanism automatically separates them to avoid mixing with finished products and reduce subsequent manual screening costs.
•Automatic material receiving and sorting mechanism
The receiving unit will stack qualified retention needle stickers neatly according to the set quantity, and some equipment is equipped with packaging interfaces that can be connected to subsequent packaging processes; The material receiving process is designed with a numerical function that displays the output in real-time, making it easy to grasp the production progress and reduce manual sorting workload.
2、 Industry application of large-scale fully automatic indwelling needle sticker manufacturing machine
•Clinical treatment field of comprehensive hospital
Used for producing medical patches that are compatible with different specifications of indwelling needles, meeting the needs of hospital infusion therapy, intravenous administration, and other applications. The manufactured indwelling needle patch has good adhesion and breathability, can fix the position of the indwelling needle, reduce the risk of needle displacement, reduce patient skin discomfort, and is suitable for different populations to use.
•Specialized application in pediatric diagnosis and treatment
For pediatric patients with delicate skin, we can produce indwelling needle patches using soft substrates and low sensitivity adhesive layers to avoid skin allergies and redness. At the same time, it can flexibly adjust production specifications, adapt to pediatric specific small indwelling needles, and meet the diagnostic and therapeutic needs of pediatric infusion, blood collection, and other treatments.
•Emergency and first aid medical field
Emergency rescue, pre hospital first aid and other scenarios require high efficiency in the supply of indwelling needle patches. The equipment can produce continuously 24 hours a day, quickly producing sufficient products to ensure timely fixation of indwelling needles during first aid. The produced indwelling needle stickers have good waterproof properties and can adapt to possible humid environments during emergency treatment.
•Chronic Disease Nursing and Family Medicine
For chronic disease patients who require long-term intravenous treatment, indwelling needle patches with long-lasting adhesion can be produced to reduce the frequency of patient replacement and improve nursing convenience. This type of indwelling needle patch undergoes strict process control, meets medical hygiene standards, and reduces the risk of home care infection.
•Large scale supply of medical consumables manufacturing enterprises
Provide batch production support for medical consumables manufacturing enterprises, help improve the production capacity and quality stability of indwelling needle stickers, and meet the procurement needs of medical institutions at all levels. Automated production mode can reduce labor costs for enterprises, improve production efficiency, and help achieve large-scale and standardized production.