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E-mail
15013620917@163.com
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Phone
15013620917
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Address
No. 9 Minfu Road, Liaobu Town, Dongguan City, Guangdong Province
Dongguan Jike Automation Technology Co., Ltd
Fully automatic vacuum gas-liquid buffer tank assists efficient operation in gas-liquid processing field
Date: 2025-09-10Read: 3
Recently, Dongguan Jike has launched a new fully automatic vacuum gas-liquid buffer tank to meet the storage and processing needs of gas-liquid in the fields of biomedicine, electronic chemicals, and food processing. This device combines the industry's core demands for "stability, cleanliness, and intelligence" in gas-liquid caching. By optimizing vacuum control and automation configuration, it has formed characteristics in pressure stability, material compatibility, and operational convenience. Currently, it has completed pilot applications in multiple enterprises and received positive feedback from users.
1、 Focus on core requirements and solve the pain points of gas-liquid caching
The design of the fully automatic vacuum gas-liquid buffer tank revolves around the key pain points of gas-liquid processing: in response to the problem of large pressure fluctuations in traditional buffer tanks, the equipment is equipped with a high-precision vacuum sensing system and an automatic pressure regulating valve, which can stably control the vacuum degree inside the tank within the set range (error ≤± 0.5kPa), avoiding material transportation interruptions or quality changes caused by pressure fluctuations; In response to the differences in material characteristics among different industries, the inner wall of the equipment tank is coated with 316L stainless steel or PTFE anti-corrosion coating, which is suitable for various gas-liquid media such as acid and alkali solutions, organic solvents, and biological agents to prevent chemical reactions between materials and the tank.
In terms of automation operation, the equipment breaks through the traditional manual control mode and is equipped with a PLC control system and a touch screen operation interface. Operators can set parameters such as vacuum degree, buffer capacity, and drainage cycle with just one click. The system automatically completes the entire process of vacuuming, liquid inlet, storage, and drainage without frequent manual intervention. At the same time, the device supports remote data monitoring function, which allows real-time viewing of the operating status through mobile phones or computers, making it convenient for enterprises to centrally manage multiple devices.
2、 Stable performance adaptation, compliant with multiple industry standards
The equipment pays attention to details in terms of performance stability and compliance: the tank leakage detection accuracy reaches 0.01Pa · m ³/s, ensuring long-term operation without vacuum leakage; The parts in contact with the material have undergone mirror polishing treatment (roughness Ra ≤ 0.4 μ m), which meets hygiene standards such as GMP and FDA. It is suitable for the storage of vaccines, antibodies and other materials in the biopharmaceutical field, as well as the processing of fruit juice, sauces and other products in the food industry; In addition, the equipment is equipped with safety devices such as overvoltage protection, liquid level alarm, and motor overload protection. When the pressure in the tank exceeds the standard or the liquid level is abnormal, the system will automatically shut down and issue a reminder to ensure production safety.
For installation requirements in different scenarios, the equipment offers two structural options: vertical and horizontal. It also supports adjusting the height and interface position of the tank body according to the size of the user's workshop space, ensuring seamless integration with existing production lines and reducing renovation costs.
3、 Adapt to landing applications and gain user recognition
In the field of biomedicine, a vaccine production enterprise has introduced this equipment for the storage of drug solutions during the vaccine production process. The stable control of vacuum degree effectively avoids the oxidation and deterioration of drug solutions, and the product qualification rate remains stable; In the electronic chemical industry, a semiconductor company uses this equipment to store photoresist solvents, anti-corrosion coatings, and high-precision vacuum control to ensure that the purity of the solvents is not affected, helping to improve chip manufacturing yield.
Since the equipment has been running for three months, there have been no pressure fluctuations or leaks, and automation operations have reduced manual labor by 30%. The production manager of an electronic chemical enterprise stated that the reliability and convenience of the equipment have provided practical support for improving workshop production efficiency.
4、 Service guarantee, helping long-term operation
At the same time as launching equipment, Dongguan Jike also builds a full cycle service system: in the pre-sales stage, the technical team provides customized selection solutions and process adaptation suggestions based on the material characteristics, production capacity requirements, and workshop layout of users; During the mid sales phase, professional personnel will be arranged to come on-site for installation and debugging, guiding operators to master parameter settings and daily maintenance skills; Establish a 24-hour technical response mechanism during the after-sales stage, providing regular inspections and parts replacement services to ensure the long-term stable operation of the equipment.
The relevant person in charge of Jike in Dongguan City stated that in the future, they will continue to optimize equipment performance based on market feedback, develop specialized versions suitable for high viscosity materials and high-temperature media, and provide tailored solutions for the gas-liquid treatment needs of more industries.