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Guangdong Jinzong Machinery Co., Ltd
Innovation leads the future: Jinzong peptide extraction equipment, customized bioactive substances for a new era
Date: 2024-08-28Read: 6
MEDICAL INFORMATION
Bioactive peptides
Bioactive peptides
Active peptides and human health
Bioactive peptides are protein molecules composed of two or more amino acid residues connected by peptide bonds. They play various important roles in the body, such as enhancing immunity, promoting development, regulating metabolism, delaying aging, anti-tumor, antiviral, regulating neurotransmission, lowering blood lipids, and regulating blood sugar. With their unique biological characteristics and extensive health benefits, they occupy an increasingly important position in medical, healthcare, and life science research, and have become a key biological industry for national development.
At present, the traditional production process of biological peptides has many problems such as high production costs, large waste of enzyme catalysts, high residual organic solvents, low extraction efficiency, and complex process operations. How to reduce production costs, improve product quality, and enhance market competitiveness of enterprises has become a difficult problem of concern in the industry.
The biologically active substance extraction peptide production line equipment independently developed by Jinzong Enterprise has a fully automated production process, which can accurately control key parameters such as temperature, pressure, pH value, and time during the extraction process, ensuring the stability of extraction efficiency and product quality, solving the problem of complex process operations, and reducing labor costs; By using membrane filtration equipment, higher purity products can be produced, reducing residual impurities, minimizing wastewater discharge, avoiding waste of raw materials and enzyme catalysts, and saving production costs; Using low-temperature vacuum concentration equipment to obtain easily storable dry powder bioactive peptide products while maximizing their activity retention; According to the process requirements, personalized customization can be carried out to meet the production needs of different scales and process technologies.
01 Equipment composition and production process of biologically active substance extraction peptide production line
1Raw material pretreatment
The main task of pre-processing equipment is to perform preliminary processing on raw materials, including cleaning, crushing, and degreasing steps, laying a solid foundation for subsequent extraction and purification work. The crushing process uses efficient crushers or homogenizers to uniformly crush the raw materials through high-speed shearing or grinding, while avoiding the loss of peptide substances caused by excessive crushing, fully crushing the raw materials, increasing the extraction surface, and facilitating subsequent extraction.
2. Enzymatic hydrolysis treatment
Add raw materials to the enzymatic hydrolysis tank, stir and centrifuge to promote peptide chain breakage, and then add specific enzymes. Through an intelligent control system, accurately control the optimal temperature, pressure, and pH value for enzymatic hydrolysis, improve enzymatic efficiency, and ensure peptide activity.
3. Filter decolorization
Through plate and frame filtration, decolorization equipment, etc., the enzymatic hydrolysate is finely filtered to achieve decolorization, deodorization, separation, purification, and refining processes, simplifying the operating procedures, saving raw materials and production time. Compared with traditional purification and separation techniques, the extraction efficiency is increased by 50%; Moreover, the wastewater has been treated, and the solvents have been recycled and reused to improve issues such as resource waste and environmental pollution.
4. Concentrated drying
The finished product is obtained by sterilization, concentration, drying and other processing through multi-functional concentrator, spray drying and other equipment. By using low-temperature vacuum concentration technology, the denaturation risk of thermosensitive peptide segments is reduced. Moisture is removed through sublimation, resulting in a dry powder bioactive peptide product that is easy to store while maximizing its activity.
5. Automatic control system
•intelligent monitoringIntegrated sensors and automation control system, fully automated production process, real-time monitoring and regulation of temperature, pressure, pH value, flow rate and other parameters to ensure precise control of the extraction process.
•Data recording and analysisAutomatically record various data during the extraction process for easy tracking and optimization of the production process.
6. Fully automatic CIP cleaning system
The system can perform separate processes such as acid washing, alkali washing, and hot water flushing, and can also develop specific cleaning programs for fully automatic cleaning as needed; Not only can it effectively clean the equipment, but it can also control the growth of microorganisms, achieving a hygienic and sterile effect.
02 Performance and Characteristics of Production Line Equipment for Extracting Peptides from Bioactive Substances
1. Technological innovation and efficiency:Adopting the latest extraction technology and intelligent control system to improve extraction efficiency, shorten production cycle, and reduce energy consumption and raw material loss.
2. Active protection mechanism:The device design incorporates protective measures for bioactive peptides, such as low-temperature treatment and short-term extraction processes, to avoid extreme conditions such as high temperature and high pressure that can damage peptide activity, thereby ensuring high quality and activity of the final product.
3. Purification effect and accuracy:Efficient purification and separation system, multi-level filtration technology, provide higher purity products, reduce impurity residues, and meet the high standards of the pharmaceutical, food, and cosmetics industries.
4. Flexibility and customized services:We provide modular design and customized solutions to meet the specific needs of different customers. The equipment is suitable for both small-scale laboratory experiments and industrial large-scale production. Specific stages of production can be selected with different equipment or configurations according to the requirements of the process.
5. Environmental Protection and Sustainability:Adopting environmentally friendly materials and membrane filtration technology to reduce wastewater and exhaust emissions, improve solvent recovery rate, comply with international environmental standards, and conform to sustainable development trends.
6. High cost-effectiveness ratio:To create safe, efficient, and environmentally friendly smart factories for customers, improve production efficiency, reduce waste, lower maintenance costs, increase product added value, create new quality productivity, achieve high-quality development, and create higher economic benefits.
7. After sales service and technical support:Provide comprehensive after-sales service, including installation and commissioning, operation training, regular maintenance and rapid fault response, as well as continuous technical upgrade support, to ensure long-term stable operation of the equipment.
03 Establish a Chief Quality Officer system to strictly control product quality
Jinzong Enterprise regards product quality as its lifeline and strictly follows international quality management system standards such as ISO. Under the guidance of the Market Supervision Bureau, it has established a Chief Quality Officer system and built a complete product quality control process to ensure that every link in the entire chain from product design, raw material procurement, production and manufacturing to finished product inspection is strictly monitored for quality.
The company is equipped with a complete set of advanced quality testing instruments, such as material chemical composition analyzer, ultrasonic flaw detector, surface roughness meter, ultrasonic thickness gauge, infrared thermometer, electric spark detector, spectral analyzer, etc., to comprehensively and accurately control the production process and product quality, ensuring that every product is of high quality.
04 Supported by specialized and innovative enterprises, the quality of service is guaranteed
Jinzong Enterprise was founded in 1999 and has over 20 years of experience in the production, research and development, design, and installation of food and pharmaceutical equipment. It has a design and marketing service center in Guangzhou and two production factories in Zhaoqing National High tech Zone. It has the qualifications for manufacturing special equipment pressure vessels and installing pressure pipelines (GC2), and is a national high-tech enterprise and a provincial-level specialized and innovative enterprise. It has two provincial-level famous brand products, dozens of product patents, software copyrights, and provincial-level high-tech products. It has passed the national intellectual property standard certification ISO9001-2015 international quality system certification, EU CE certification, and five-star after-sales service certification. It has been rated as a "Guangdong Province Contract abiding and Creditworthy Enterprise" by the Guangdong Provincial Administration for Industry and Commerce for many years. With strong technical research and development capabilities and guaranteed service credit, it has customers in more than 50 countries and regions around the world, and has gained widespread recognition and support from more than 2000 large and small enterprises at home and abroad.
To do a good job, we must first sharpen our tools. "Jinzong Enterprise adheres to the concept of" quality is like gold, craftsmanship is the master "and provides advanced and automated production lines to manufacturing factories. We welcome friends from home and abroad to visit and guide us.
