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Haimen Yuanda Pharmaceutical Machinery Co., Ltd
The process principle of syrup filling production line
Date: 2025-04-10Read: 5
The process principle of syrup filling production line can be divided into the following core links, and each link is efficiently coordinated through automation control:
1、 Raw material processing and preparation
1. Raw material preparation
After the raw materials are processed by a grinder to the appropriate particle size, they are accurately measured by weighing equipment to ensure the accuracy of the formula.
2. Dissolve and mix
Mix the raw materials and solvents in the batching tank, and achieve uniform dissolution and temperature regulation through a stirrer and temperature control equipment.
2、 Purification and sterilization
1. Filter and remove impurities
The dissolved solution is filtered through multi-stage filters to remove impurities and particles, ensuring the purity of the syrup; Subsequently, sterilization filters or high-temperature sterilization treatment will be used to meet hygiene standards.
2. Cooling storage
The filtered syrup is cooled to a suitable temperature through a cooling system and temporarily stored in sterile storage tanks to provide stable materials for the filling process.
3、 Filling and sealing
1. Precise filling
The syrup is transported to the filling machine through a pipeline, and the tracking mechanism driven by a servo motor controls the insertion of the filling needle into the bottle mouth, synchronously moving to achieve dynamic filling and avoid liquid splashing; The sensor monitors the flow rate in real-time to ensure that the filling error is ≤ ± 1%.
2. Automatic sealing
After filling, the container enters the capping system, and the electromagnetic oscillation capping device arranges and transports the bottle caps to the capping station. The capping head is sealed by three rolling knives under cam control to ensure the airtightness of the bottle mouth.
4、 Post processing and packaging
1. Secondary sterilization
The sealed product undergoes final sterilization treatment through steam sterilization or ultraviolet irradiation to eliminate the risk of microbial contamination.
2. Quality Inspection and Packaging
Automated equipment detects indicators such as pH value and sealing, and qualified products are packaged by labeling machines and packing machines before entering the storage system.
5、 Automated control system
1. Intelligent monitoring
The PLC system integrates sensor data such as temperature, concentration, and flow rate, adjusts equipment parameters in real-time, and automatically alarms and shuts down in case of abnormal situations.
2. Flexible production
By changing molds and adjusting programs, different bottle specifications and filling capacities can be quickly switched to meet the production needs of multiple varieties.
3. Cleaning and maintenance
Equipped with CIP online cleaning system, regularly clean and disinfect pipelines and filling heads, in compliance with GMP standards.
Note: The above process integrates precision mechanical transmission, sensor feedback, and digital control technology to form a closed-loop production process, achieving efficient and safe filling of syrup products.
