Visual counting machine is a device that combines advanced image processing technology and automation control technology, mainly used for accurate counting of granular materials.

This type of equipment is widely used in industries such as pharmaceuticals, food, and chemicals to ensure accurate product proportioning and packaging.

The following is detailed information about the visual counting machine:

1Equipment Introduction:

Visual counting machine is an automated device that uses high-precision cameras to capture images and recognizes and counts granular materials through image processing algorithms. It can efficiently and accurately complete the counting of particles, suitable for various shapes and sizes of granular materials, such as tablets, capsules, seeds, candies, etc.

IIworking principle:

1. Material transportationParticle materials are uniformly fed into the counting area through a vibrating disc or conveyor belt.

2. Image captureHigh resolution cameras capture real-time images of materials passing through the counting area.

3. image processingAnalyze the number of particles in the image through advanced image processing algorithms.

4. Counting and outputAccurately count the number of particles calculated by the algorithm, and transmit the results to the control system or directly display them on the operation interface.

IIIMain components

• Material supply system:Including vibrating discs, conveyor belts, etc., used for uniformly dispersing materials.

• Image acquisition system:Composed of high-resolution cameras and lighting systems, used to obtain clear material images.

• Image processing systemUsing specialized image processing software or embedded systems to achieve rapid analysis and counting of images.

• Control system:Usually equipped with a touch screen operation interface for setting parameters, displaying counting results, and controlling device operation.

• Output system:Transfer the counting results to downstream devices or save records.

Intelligent detection and alarm、Remove system：Foreign object detection alarm, shortage detection alarm, packaging machine abnormal alarm, the machine has a complete online detection and removal device

4Technical Specifications

• Counting range:Depending on the device model, it can cover from a few to thousands of pieces.

• Counting accuracy:Generally achievable± 1%, or even higher.

• Processing speed:Based on material characteristics and equipment configuration, it can process tens to thousands of materials per minute.

• Applicable materials:Suitable for granular materials of various shapes and sizes, such as circular, elliptical, irregular shapes, etc.

• Power requirements:usually220V/50Hz or adjusted according to regional standards.

• Size and weight:It varies depending on the specific model and configuration.

5Application field

• Pharmaceutical industry:Used for counting and packaging pills, capsules, etc.

• Food industry:Suitable for counting candies, chocolate beans, and other food items.

• Chemical industry:Can be used for precise proportioning of chemical reagent particles.

• Agricultural sectorSeed counting and packaging.

VIfeature

1. high precisionBy utilizing image processing technology, sub millimeter level counting accuracy can be achieved.

2. Efficiency:High degree of automation greatly improves production efficiency.

3. Multifunctionality:Supports counting of multiple materials with strong adaptability.

4. Visualization operation:The touch screen interface is user-friendly, easy to operate and maintain.

5. Data recording:It can record the data of each count for easy traceability and quality control.

6. detachable：corrugated sheet/The hopper is detachable, making it easy and convenient to view, replace, and clean.

The visual counting machine has become one of the important equipment on modern production lines due to its high precision, efficiency, and versatility. Through continuous innovation and technological progress, visual counting machines will continue to provide more accurate and efficient counting solutions for various industries