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E-mail
964465976@qq.com
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Phone
19945133913
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Address
Hongbo Park, Xingfu Avenue, Yangxin County, Huangshi City, Hubei Province
Hubei Chuangte Machinery Equipment Co., Ltd
Characteristics of vacuum emulsification unit results
Date: 2023-11-09Read: 4
The vacuum emulsification unit adopts steam heating method and PLC control; The entire equipment meets GMP requirements. The vacuum emulsification unit mainly consists of the following parts:
1. Emulsification mixing tank:
(1) The effective volume is 150L.
(2) With a three-layer structure of jacket and insulation, the contact part with the material is made of SUS316L stainless steel, and the jacket and outer sheath material are made of SUS304 stainless steel; The inner and outer surfaces of the tank are polished to a sanitary grade, with smooth welds and a flanged arc transition at the interface. The jacket can be heated or cooled by steam or cooling water.
(3) The mixing device is made of SUS316L stainless steel, and the mixer can be variable frequency speed controlled. The shear vortex emulsion mixer can strongly shear, disperse, and homogenize the material. The slow mixing is frame type scraping wall mixing and intermediate mixing. The scraper is made of hygienic and non-toxic materials, easy to disassemble and assemble, and can ensure that the scraper is tightly attached to the tank wall in the presence of materials.
(4) Can be poured from a tank or compressed air can be used to press out the material.
(5) Mirror with lighting and scraper, equipped with pipeline filter at the feeding port, dust-proof respirator at the vacuum breaking port, and sanitary pneumatic discharge valve at the discharge port.
(6) Equipped with automatic cleaning function.
(7) The insulation layer has good insulation effect, and when the interlayer is heated by steam, the surface temperature of the tank body is ≤ 40 ° C.
(8) Emulsifying motors, reduction motors, and frequency converters are imported or joint venture brand products to ensure stable performance.
2. Oil (water) phase mixing tank:
(1) The tank volume is compatible with the emulsion mixing tank.
(2) Equipped with jacket, insulation three-layer structure, and mixing device.
(3) The parts in contact with the material are made of SUS316L stainless steel, and the jacket and outer sheath materials are made of SUS304 stainless steel; The inner and outer surfaces of the tank are polished to a sanitary grade, with smooth welds and a flanged arc transition at the interface.
(4) The jacket can be heated or cooled by steam or cooling water.
(5) The discharge port is equipped with a sanitary pneumatic discharge valve.
3. Pipeline: All pipelines in contact with materials are made of SUS316L stainless steel, while the rest are made of SUS304 stainless steel.
4. Vacuum system: equipped with a water ring vacuum pump, safety protection design, and gas-liquid separation device.
5. Hydraulic system:
(1) The lifting and lowering of the emulsion tank cover is controlled by a hydraulic system with safety protection design.
(2) Electromagnetic valves, overflow valves, pressure maintaining valves and other electrical accessories are selected from imported or joint venture brands to ensure reliable quality.
6. Electrical control system:
(1) PLC control, which can adjust and display the mixing speed, temperature of each tank, upper and lower temperature limits, and control of automatic valves on the touch screen; The setting of emulsification time and slow mixing time, as well as the lifting control of the hydraulic system.
(2) Key components such as touch screens, PLC control modules, and solenoid valves are imported to ensure stable performance.
7. Work platform: Made of integral stainless steel material, the tabletop is embossed with anti slip patterns and polished.