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E-mail
1033993876@qq.com
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19850397096
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338 Fuzhou Road, Binjiang Street, Haimen District, Nantong City, Jiangsu Province
Jiangsu Daibao Machinery Equipment Co., Ltd
Jiangsu Daibao Machinery Fully Automatic Tube Centrifuge: Intelligent Solution for Efficient Separation
Date: 2025-09-03Read: 6
In fields such as blood product preparation, biological sample testing, and biopharmaceuticals that require strict separation accuracy and efficiency, traditional tube centrifuges rely on manual operation, which is difficult to meet the standardized and efficient production and experimental needs. Jiangsu Daibao Machinery relies on its research and development experience in separation equipment to launch a fully automatic tube centrifuge. Through full process automation control and intelligent function integration, it achieves unmanned operation from sample injection to separation, becoming an efficient separation equipment in high demand scenarios.
Full process automatic control: breaking through the limitations of manual operation
The core advantage of this centrifuge isFully automatic closed-loop control systemGet rid of the dependence of traditional equipment on manual labor:
•Automatic sampling and allocationEquipped with high-precision peristaltic pump and sample recognition sensor, it can automatically identify sample types (such as whole blood and plasma raw materials), accurately allocate injection volume according to preset parameters (adjustable from 50-300mL), and avoid errors and contamination risks caused by manual sample addition;
•Intelligent separation regulationBased on the PLC control system, the equipment can automatically match the speed (up to 16000r/min), separation time and temperature (controlled at a constant temperature of 4-37 ℃) according to the characteristics of the sample. During the separation process, the pressure and component stratification status of the separation chamber are monitored in real time, and the parameters are dynamically adjusted to ensure that the plasma recovery rate is stable at over 96% and the blood cell activity is not damaged;
•Automatic sampling and cleaningAfter separation, the equipment automatically switches to the sample channel to collect target components such as plasma and blood cells separately, avoiding cross contamination; After sampling, the built-in CIP in-situ cleaning system is activated to automatically clean and disinfect the separation chamber and pipelines, meeting the cleanliness requirements for continuous use.
Compliant materials and safety protection: multidimensional risk management
For high demand scenarios, the equipment is strictly controlled in terms of safety and materials
•High quality material selectionThe drum, pipeline and other components in contact with the sample are made of 316L stainless steel, which has undergone electrolytic polishing (Ra ≤ 0.4 μ m) and passivation treatment, in compliance with FDA and GMP standards, to prevent metal ion leaching and biological contamination;
•Operation safety protectionEquipped with dynamic balance monitoring and overspeed protection system, the drum will automatically lower the speed alarm when it is unbalanced, and the emergency stop will occur when the speed exceeds the set value by 8%; The separation chamber is equipped with dual monitoring of pressure and temperature. In case of abnormalities, the operation is immediately cut off and heat dissipation is started to ensure sample quality and equipment safety;
•Operational safety designFully enclosed chassis combined with negative pressure exhaust system to reduce aerosol diffusion; The operation interface is equipped with permission management function to prevent unauthorized personnel from misoperation, which meets the requirements of clean environment and data security.
Intelligent Function Upgrade: Adapt to Efficient Production Needs
On the basis of automation, the equipment further enhances its intelligent attributes and improves its convenience of use
•Program storage and invocationCan preset more than 20 sets of separation programs (such as "whole blood separation", "plasma purification", "cell washing"), support one click calling, meet the needs of different scenarios, and greatly improve operational efficiency;
•Data interconnection and traceabilityEquipped with RS485 and Ethernet interfaces, it can connect to production management or experimental data systems, upload separation parameters, time, operator and other data in real time, support historical data query and report export, and facilitate quality control;
•Maintenance Tips and DiagnosisThe equipment automatically monitors the lifespan of vulnerable parts (such as seals and filters) and issues maintenance reminders before expiration; Built in fault diagnosis module, which can quickly locate the fault point and display solutions, reducing downtime.
Multi scenario application: Empowering efficient production in multiple fields
This fully automatic tube centrifuge has been widely used in multiple fields: in blood processing institutions, it is used for batch whole blood separation to prepare suspended red blood cells and fresh frozen plasma; In biopharmaceutical companies, used for clarification and separation of vaccines and antibody drugs; In research laboratories, it is used for rapid processing of emergency samples, providing efficient and standardized separation support for production, manufacturing, and scientific testing.
Jiangsu Daibao Machinery's fully automatic tube centrifuge takes full process automation as its core, integrating high-quality materials, safety protection, and intelligent functions. It not only improves separation efficiency and accuracy, but also promotes the standardization and unmanned upgrading of separation operations, becoming the preferred equipment for efficient separation in high demand fields.