In the production of granules in industries such as medicine and food, enterprises often face the dilemma of "difficulty in switching production scale": during small-scale trial production, equipment overcapacity leads to material waste and rising costs; During large-scale production, the delivery pace is slowed down due to fixed equipment parameters and insufficient production capacity. What's even more tricky is that the material characteristics and particle size requirements at different stages may change, and traditional granulation equipment often needs frequent replacement or modification, which is both expensive and time-consuming. The high-speed mixing granulator of Jiangsu Pengduo Machinery Technology Co., Ltd., with its core advantages of "flexible parameter adjustment and full field adaptation", easily solves the problem of transition from trial production to mass production, becoming a powerful assistant for the entire life cycle production of enterprises. ​

Peng DuoHigh speed mixing granulatorThe flexibility is first reflected in the convenience of parameter adjustment. For small-scale trial production (such as 5-50kg of material each time), the equipment can accurately adjust the mixing speed (50-300r/min), cutting blade speed (500-3000r/min), and adhesive addition amount through the touch screen, without the need to replace core components to match the mixing and granulation needs of small-scale materials. ​

When the enterprise enters the stage of large-scale production (such as the demand for 100-500kg per hour), the Pengduo high-speed mixing granulator can also be seamlessly connected. The equipment adopts a modular design, which can flexibly upgrade the power of the mixing motor and expand the capacity of the material drum (optional from 100L to 1000L) according to production capacity requirements. The core parameter adjustment range is wide: the mixing speed can be stably maintained in the high-efficiency range to ensure uniform mixing of large quantities of materials; The cutting blade speed is precise and controllable, ensuring consistent particle size. ​

In addition to capacity adaptation, Pengduo high-speed mixing granulator can also cope with material and process differences in different scenarios. For example, during trial production in the pharmaceutical industry, small sized (0.5-1mm) fine particles may be required, but during mass production, they can be switched to 2-3mm conventional particles. The equipment can be quickly adapted by replacing different aperture sieves and adjusting the cutting frequency; During the trial production of miscellaneous grains in the food industry, low-temperature stirring (30-40 ℃) is required to retain nutrients. During mass production, switching to cereal grains can increase the temperature appropriately (50-60 ℃) to improve efficiency. The intelligent temperature control system can respond to process changes in real time. This feature of 'one function, at most machines' allows enterprises to avoid configuring equipment separately for different scenarios, greatly saving workshop space and maintenance costs. ​

Compliance is also an important guarantee for Pengduo devices to adapt to all scenarios. Whether it is the R&D data traceability requirements that need to be met for small-scale trial production or the GMP and FDA standards that need to be met for large-scale production, the equipment can meet the standards: the parts in contact with the materials are made of 316L stainless steel, supporting CIP online cleaning to avoid cross contamination; Operation logs are automatically stored and parameter records can be accessed at any time to meet regulatory audit requirements. ​

From laboratory small-scale testing to workshop mass production, from fine particles to conventional particles, Jiangsu Pengduo high-speed mixing granulator has the strength of "flexible and adjustable, multi scenario holding" to connect the entire production chain for enterprises. If you are worried about switching production scale and scene adaptation, choosing Pengduo Granulator can bid farewell to the anxiety of "equipment cannot keep up with production capacity" and calmly cope with different stages of production needs!