The high-temperature instantaneous sterilization technology of traditional Chinese medicine powder is an important breakthrough in the pharmaceutical industry in recent years. As a professional enterprise in this field, Jiangsu Wanchuang's self controlled high-temperature instantaneous sterilization equipment for traditional Chinese medicine powder has been widely recognized in the industry due to its high efficiency and safety. This article will provide a detailed introduction to the technical principles, structural features, and applications of the device.
Technical Principle
This device uses superheated steam as the sterilization medium and rapidly kills microorganisms through high-temperature instantaneous treatment (155-180 ℃, 3-10 seconds), while maximizing the retention of the effective ingredients of traditional Chinese medicine powder. Superheated steam has strong penetrability and can quickly and uniformly act on powder particles, avoiding component loss and agglomeration problems caused by traditional dry heat or wet heat sterilization.
Equipment structure
•Feeding systemAdopting vacuum automatic feeding or airflow pressure feeding method to ensure a sterile environment.
•Sterilization systemEquipped with 316L stainless steel sterilization chamber and variable frequency stirring blade, the material suspension rate reaches 95%, improving heat exchange efficiency.
•cooling systemIntegrating direct and indirect cooling technologies to achieve a rapid cooling of 18 ℃/s and prevent secondary pollution.
•control systemBased on PLC programming unit, achieve dynamic temperature control accuracy of ± 1 ℃, and equipped with triple overheat protection mechanism.

performance advantage
•Efficient sterilizationReduce the total number of bacteria by 3 orders of magnitude within 3-10 seconds, in accordance with the standards of the 2020 edition of the Chinese Pharmacopoeia.
•Ingredient retentionThe retention rate of thermosensitive components such as paeoniflorin is 98.7%, which is 21% higher than that of irradiation sterilization.
•High degree of automationFull process self-control, supporting fault self inspection (response time ≤ 0.3 seconds) and CIP cleaning system.
•safe and reliableNo chemical residue, avoiding clumping and adhesion through physical sterilization with superheated steam.
Application scenarios
Self controlled high-temperature instantaneous sterilization equipment for traditional Chinese medicine powderWith pure superheated steam as the sterilization medium, the granular powder can be quickly sterilized and dried, which is one of the ideal equipment for pharmaceutical, food, spice enterprises to sterilize and dry traditional Chinese patent medicines and simple preparations, food, spice, etc. It has the effective characteristics of energy saving, high efficiency, safety, reliability, economy, and maximizing the preservation of natural powder particles.