The main advantages of high-temperature instantaneous sterilization device are:
☆ Strong sterility: The material sterilization chamber and tubes are made of USU316L stainless steel material; The wall of the material sterilization bin split type powder sterilization tank is coated with food grade DuPont PTFE; Using (specialized * technology) reciprocating gas seal control valves to open or block logistics channels, the internal angle R-shaped design meets national standards, with no dead corners in the process, clean, corrosion-resistant, and durable. A steam stirring blade (specialized technology) is installed on the rotating shaft to facilitate the mixing of compound materials and prevent layering. The speed of the stirring blade can be adjusted. Pipeline welding adopts automatic welding.
☆ Effective and reliable sterilization temperature control: Strictly control parameters that affect sterilization temperature, such as steam system pressure, flow rate, and material system flow rate. The sterilization chamber is designed with multi angle temperature sensors, which can effectively control the sterilization temperature deviation (temperature ± 1 ℃) and achieve automatic control for continuous sterilization.
☆ The inner wall of the pipeline is coated with food grade DuPont PTFE to prevent material adhesion and facilitate equipment cleaning.
The equipment adopts manual feeding or vacuum automatic feeding (customer provided). The equipment can be connected to the production line and can be connected to two clean areas (low-level area - high-level area) to prevent secondary pollution during material transfer.
Configure PLC control, equipment self check mode, automatic operation of the entire process including pipeline sterilization, heating, feeding, sterilization, gas powder separation and cooling, ensuring safety and reliability; Equipped with a human-machine interface control system, it displays temperature, pressure, time, steam pressure, flow rate, operating status, and fault alarms. At the same time, it has a complete function of recording sterilization records for different drug formulas, with easy and flexible operation, and data can be directly copied to a USB flash drive or printed directly; Having three-level permissions ensures that the equipment is operated by personnel to avoid accidental contact and ensure the integrity of sterilization data and the safety of the system and equipment.
☆ Cooling unloading system: using cyclone gas powder separator (specialized technology), high-pressure cold air has a large contact area with powder particles and good cooling effect. It quickly cools the sterilized material to room temperature with minimal physical and chemical changes. Continuous production sterilization time is short, cooling speed is fast, efficiency is high, and energy saving and consumption reduction are achieved.
☆ Adopt CIP online cleaning system to clean thoroughly. Before starting up, high concentration ozone disinfection is used to ensure the sterility of the internal pipelines of the system.
High temperature can maintain sterilization effect and shorten sterilization time. The sterilization rate of material bacteria is high, the sterilization rate of mold is high, and the sterilization rate of pathogenic bacteria is high. The senses (color, taste) are within a controllable range.
This device uses physical sterilization "superheated steam" as the medium: it has good penetration, rapid sterilization, safety, reliability, and does not clump or coke. The equipment is connected in series with the pipeline of the superheated steam generator, and further gasified to form superheated steam, obtaining higher steam temperature and high heat transfer coefficient (specialized technology). The steam system has a compact structure and is easy to maintain.
☆ The overall equipment adopts high-strength aluminum alloy frame (specialized technology); The electronic control cabinet is made of USU316L stainless steel material, with a clean and beautiful appearance;
The main accessories are selected from international brands, ensuring the safety, reliability, and continuous operation of the sterilization equipment.