-
E-mail
jydry@163.com
-
Phone
18901520262
-
Address
Jiangyin Lingang Development Zone, Shengang Industrial Park, Jiangsu Province
Jiangyin Jiayuan Pharmaceutical Equipment Co., Ltd
Core process flow and multi industry application analysis of SYH series 3D motion mixer
Date: 2025-12-30Read: 14
In industries such as pharmaceuticals, chemicals, and food, efficient and uniform mixing of powdered or granular materials is a key step in ensuring product quality.SYH series 3D motion mixerWith its composite motion mechanism, it has become an advanced device for solving traditional mixing problems. This device achieves seamless mixing of materials through the combined movement of translation, rotation, and rolling of the mixing bucket in three-dimensional space, significantly improving uniformity and production efficiency. The following will provide a detailed introduction to its core process flow and list multiple typical application scenarios.
SYH series 3D motion mixerCore process flow
The process flow of SYH series 3D motion mixer is centered on high efficiency and uniformity, suitable for various material characteristics. The main steps include:
•Loading stageLoad the powdered or granular materials to be mixed into the mixing bucket, with a loading coefficient of 0.8-0.9, far exceeding the conventional equipment's 0.4-0.6, greatly improving production efficiency. The initial accumulation of materials inside the cylinder lays the foundation for subsequent mixing.
•Mixed stageAfter starting the equipment, the mixing bucket undergoes composite motion in three-dimensional space through a universal joint transmission system, including translation, rotation, and rolling. This movement promotes the generation of circumferential diffusion, radial convection, and axial mixing of materials, forming a "pulse like alternating flow" that completes 6-8 full cycles per minute, ensuring fast and uniform mixing. During the mixing process, the material undergoes rotational movement, free fall, and turbulent diffusion to achieve micrometer level dispersion.
•Discharge stageAfter the mixing is completed, the mixing bucket automatically stops at the preset workstation through the positioning system, and the eccentric conical design achieves no residual discharge, avoiding material pollution and waste. The convenience of discharge supports continuous production and improves overall process efficiency.
•Cleaning and maintenanceThe fully enclosed structure combined with precision polished inner walls makes cleaning simple and efficient, meeting GMP cleanliness standards. The device supports online cleaning, with short cleaning time for material replacement, suitable for fields with strict hygiene requirements.
The SYH series 3D motion mixerApplication scenarios
1. Pharmaceutical industry: mixing of raw materials and solid preparations
In the production of active pharmaceutical ingredients, drug powders of different particle sizes need to be evenly mixed to ensure dosage consistency. This device is suitable for the composite mixing of active ingredients and excipients, meeting the high standard requirements of the pharmaceutical industry.
2. Chemical industry: Mixing of plastic resin and additives
When plastic resin particles are mixed with additives such as pigments and stabilizers, the equipment can adapt to different material flowability, ensuring uniform distribution of color and performance, and is suitable for chemical workshops with limited space.
3. Food processing: mixing seasonings and additives
When seasoning is mixed with food additives, three-dimensional motion avoids material accumulation, maintains flavor consistency, and meets food safety standards.
4. Electronics industry: Mixing powder materials with conductive agents
In the production of electronic components, powder materials and conductive agents need to be uniformly mixed to ensure conductivity, and equipment can achieve efficient diffusion to improve product reliability.
5. Research institution: Small batch laboratory mixing
In scientific research experiments, small models are used for mixing small batches of materials, supporting rapid switching between multiple varieties to meet the flexibility requirements of scientific research.