Ultrasonic bottle washing machine

The ultrasonic bottle washing machine produced by Jining Hengda Ultrasonic Equipment Co., Ltd. has fast speed and stable operation, and has been well received by customers. Below, we will introduce the principle and operation method of the ultrasonic bottle washing machine.

1 Overview

Ultrasonic cleaning is the use of ultrasonic vibration to create a "cavitation" effect on liquids, which generates strong mechanical force to remove various pollutants and dirt adhered to objects, achieving the purpose of cleaning. Ultrasonic cleaning can easily solve problems that cannot be solved by conventional cleaning methods, especially for objects with complex geometric shapes and various micro holes, blind holes, narrow gaps, etc. Therefore, ultrasound is widely used in industries such as pharmaceuticals, machinery, electronics, textiles, chemicals, optics, and surface treatment. It can not only achieve the purpose of cleaning, but also ultrasonically crush various microorganisms, Escherichia coli, and similar viruses attached inside and outside the bottle, causing them to lose their biological activity, thereby achieving disinfection and sterilization effects.

IIworking principle

The operator sends the penicillin bottle onto the bottle tray, which pushes the bottle into the rotating track and flips it 180 degrees. It then enters the ultrasonic tank for ultrasonic cleaning, with the bottle mouth facing down, and enters the backwash track. After backwash cleaning, the bottle is dried with clean air and flipped 180 degrees before entering the bottle receiving tray or the next process conveyor belt.

IIIOperating Procedures for Ultrasonic Bottle Washing Machine

1．prepare

（1）Check whether the electrical switches, instrument indicators, and equipment transmission are normal.

（2）Check if the bottle wheel clutch is in the normal position, and adjust it if it is in neutral.

（3）Close the power switch of the machine, turn on the speed control switch, and the fluorescent screen on the frequency converter operation panel will display the set frequency. At this point, press the RUN button to start the frequency converter and gradually increase the motor speed to the set value. Stop pressing the STOP key.

（4）Run the machine empty for 2 minutes first, check if the equipment and mechanical transmission structure are normal, and if the operating sound is normal before production can begin.

2．drive

First, open the inlet valve to fill the liquid storage tank with water, open the salt free water valve, open the injection water valve, ensure normal spraying, turn on the water pump switch to fill the ultrasonic cleaning tank with water, adjust the inlet water to maintain a certain water level in the tank (it is strictly forbidden to turn on the ultrasonic valve before reaching the water level), and open the air valve. When the water level in the tank reaches the specified level, turn on the ultrasonic switch and the ultrasonic cleaning machine enters the working state.

（1）The operator puts the penicillin bottle into the bottle tray, turns on the speed control switch, and adjusts the speed to10~26Hz (100-400 pcs/min 7ML), press the RUN button to start production.

（2）When there is a stuck bottle situation, first press the STOP button to stop the car, check the stuck bottle area, clean up the broken bottles in a timely manner, adjust the bottle wheel, and then start production.

（3）Insert the penicillin bottle into the bottle wheel and track on the bottle sorting turntable, and it is strictly prohibited to pour the bottle into it.

3．Attention

（1）It is strictly prohibited to turn on ultrasonic waves without reaching the water level.

（2）After production is completed, it is necessary to turn off the ultrasonic waves first and then drain the water.

（3）If the ultrasound does not work, please have a professional maintenance personnel inspect it.

（4）To adjust the production volume, please set the required operating frequency according to the frequency converter manual.

（5）It is strictly prohibited to pour bottles into the track.

Article source - Jining Hengda Ultrasonic Equipment Co., Ltd