Technological Innovation and Industry Application Value of JPJ Series Pharmaceutical Polishing Machine

1、 Breakthrough in core technology of equipment

1. Efficient polishing system

The JPJ series adopts variable frequency speed regulation technology, and the polishing speed can be infinitely adjusted between 50-1200r/min. Combined with a specially designed wool wheel polishing mechanism, the surface smoothness of the tablets can reach Ra0.2 μ m or less. The 'three-stage polishing process' (rough polishing fine polishing mirror treatment) increases polishing efficiency by 40%, making it particularly suitable for surface treatment of different types of coating formulations such as sugar coated tablets and film coated tablets.

2. Intelligent control system

Configure PLC control unit and HMI touch screen to achieve precise control of parameters such as polishing pressure (0-50N adjustable) and polishing time (1-60min setting). The built-in drug weight automatic compensation algorithm can eliminate the problem of uneven polishing caused by differences in sheet weight, and the finished product qualification rate remains stable at over 98.5%.

3. Environmental protection and energy-saving characteristics

The enclosed polishing chamber is designed with an efficient dust removal system (dust capture rate ≥ 99%) to meet the environmental protection requirements of GMP workshops. The no-load power consumption of the equipment is only 0.75kW, which is 30% more energy-efficient than similar products, and can reduce electricity consumption by about 5000 kWh per year.

2、 Expansion of Industry Application Scenarios

In the pharmaceutical field, it is particularly suitable for surface treatment of traditional Chinese medicine honey pills, chemical tablets, etc. Polishing can effectively remove burrs and improve the appearance of drugs

Cross industry adaptation: used for candy polishing in the food industry and for processing precision component surfaces in the electronics industry

Flexible production: Modular design supports quick replacement of polishing wheels (completed within 1 minute), adapting to the needs of multi variety and small batch production

3、 Technological development trends

1. Intelligent upgrade

The new generation of models has integrated an AI visual inspection system, which can recognize the polishing effect in real time and automatically adjust parameters, achieving 'one click' intelligent polishing.

2. Application of new materials

Replacing traditional wool wheels with carbon fiber polishing wheels extends their service life by three times while avoiding fiber residue issues.

3. Process innovation

Developed low-temperature polishing technology to control the working temperature below 25 ℃, particularly suitable for polishing requirements of thermosensitive drugs.