The precautions for using a fully automatic bottle sorting machine can be summarized as the following core points:

1、 Preparation before use

1. Equipment status check

Before starting up, it is necessary to check whether the power and air supply connections are normal.

Confirm that all mechanical components (guide rails, hooks, turntables, etc.) are intact and free of foreign objects.

Check if the emergency stop switch, safety door switch, and other protective devices are functioning properly.

2. Parameter setting and adjustment

Adjust the guide rail, hook position, and bottle sorting speed according to the bottle specifications (such as diameter and height) to ensure compatibility.

When using the new bottle type, a trial run is required to observe the bottle sorting effect before formal production.

2、 Operating standards during operation

1. Feeding and bottle management monitoring

Ensure that the bottles in the feeding hopper or conveyor belt are neatly arranged to avoid tipping or getting stuck.

Real time observation of the operation status of the bottle sorting area, and timely handling of bottle accumulation or uneven arrangement issues.

2. Security protection

It is prohibited to perform maintenance or cleaning while the equipment is in operation. The machine must be shut down and the power must be cut off first.

In case of emergency, immediately press the emergency stop button, troubleshoot and restart.

3、 Shutdown and maintenance

1. Cleaning and disinfection

After shutdown, clean the bottle handling area, guide rails, and hooks to prevent residue from corroding the equipment.

Avoid rinsing the body directly with water to prevent electrical components from short circuiting.

2. Regular maintenance

Add lubricating oil to lubrication points (such as robot guide rails and turntable bearings) every week to maintain component flexibility.

Check pneumatic components (such as solenoid valves and cylinders) for air leaks every month and replace damaged parts in a timely manner.

Regularly verify parameter settings (such as blowing pressure, heating temperature) to ensure long-term operational stability.

4、 Other precautions

1. Environmental requirements

The equipment needs to operate in a dry and dust-free environment to avoid high temperatures or humidity affecting its performance.

It is recommended to control the workshop temperature below 25 ℃ to reduce the risk of bottle mouth deformation (refer to relevant experience of bottle blowing machines).

2. Operator training

• It is necessary to provide training on the division of labor for positions such as tipping workers and bottle flipping workers, and clarify their responsibilities (such as controlling the frequency of tipping and cleaning damaged bottles).

Regularly organize safety operation drills to enhance emergency response capabilities.

summary

The efficient operation of a fully automatic bottle sorting machine relies on standardized operation and regular maintenance. Before use, it is necessary to strictly check the equipment status, monitor the bottle arrangement and equipment stability in real-time during operation, and clean and maintain it in a timely manner after shutdown. At the same time, adjusting parameters based on specific bottle shapes and emphasizing operator training and workshop environment management can significantly reduce failure rates and extend equipment lifespan.