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E-mail
223423432@126.com
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Phone
13818411908
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Address
No. 1508 Hewu Road, Baozhen, Chongming District, Shanghai
Shanghai Benfu Machinery Mold Manufacturing Co., Ltd
Several technological innovations in GPT tablet press molds
Date: 2025-07-16Read: 3
Material Innovation: Alloy Forging Long Term Molds
The new generation GPT tablet press mold is made of alloy materials such as chromium steel and bearing steel. After precision grinding by a digital machining center, the die hardness reaches HRC58-60, and the surface roughness is controlled at Ra 0.1 microns. The wear resistance and impact resistance are significantly improved, and the service life is extended by more than three times compared to traditional molds. By optimizing the hot runner design and molecular chain cross-linking process, the deformation rate of the mold was reduced by 40% under high pressure of 200MPa, effectively solving the problems of tablet burrs and damage.
Intelligent system: AI driven precision pressing process
Integrating embedded fiber optic sensors and dynamic pressure regulation modules, real-time monitoring of stamping stress changes, combined with deep learning algorithms to automatically optimize the holding pressure curve, improves tablet density uniformity to 99.4%. Dual module collaborative technology achieves millimeter level precise positioning of content, supporting special dosage forms such as double-layer tablets and sustained-release tablets for compression, with a stable size error within ± 0.005mm.
Function Expansion: Breakthrough in Full Form Compatibility Capability
The current mold fully covers complex structural requirements:
•Multi form adaptation: compatible with circular, irregular (triangular/elliptical), deep curved, and double-sided engraved plate designs, with a suitable plate diameter range extended to Φ 5mm - Φ 12mm;
•Cross domain switching: The modular quick change interface system enables rapid switching of molds in industries such as medicine, food, and metallurgy within 15 minutes, increasing equipment utilization by 3.8 times.
