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E-mail
1806162134@qq.com
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18953023345
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Building 3, No. 1308 Jiaxing Road, Jiading District, Shanghai, China
Shanghai Bolaida Intelligent Technology Co., Ltd
Operation process and application of vertical hose filling and sealing machine
Date: 2025-09-09Read: 4
In the field of hose preparation production, the vertical hose filling and sealing machine launched by Shanghai Boleida Intelligent Technology Co., Ltd., relying on the vertical layout design and integrated operation mode, has realized the automation of the whole process from hose feeding, filling, sealing to finished product output, adapted to the production needs of various fluid materials such as ointment, gel, soy sauce, and provided flexible solutions for small and medium-sized batch and large-scale production.
1、 Core functions and operational processes
The equipment is centered around "efficient adaptation" and completes production operations through five interconnected steps. Each step is closely linked and can be independently controlled:
1Automatic feeding of hosesUsing a vibrating hopper and an inclined conveyor track, the disordered hoses are oriented and sorted, and then vertically transported to the positioning station through negative pressure suction cups or mechanical grippers, ensuring that the hose opening is facing upwards to avoid posture deviation caused by manual placement; Suitable for plastic or aluminum hoses with a diameter of 10-50mm and a length of 50-200mm, compatible with pipe types with special structures such as easy to tear ports and screw caps.
2Tube positioning and cleaningThe hose entering the workstation is fixed by pneumatic fixtures, and high-pressure airflow pre cleans the inside of the tube to remove residual dust or impurities during the production process; Some models can be equipped with UV sterilization modules to further reduce the risk of microbial contamination for pharmaceutical materials with high sterile requirements.
3Precise filling operationAdopting plunger metering pump or screw pump (selected according to material viscosity), combined with photoelectric sensor for real-time monitoring of hose capacity, with filling accuracy controlled within ± 1%; For materials that are prone to foaming, equipped with a suction device to avoid material spillage during the filling process; Supports two modes of single tube single filling and multi tube parallel filling, with a single station filling speed of 30-60 pieces/minute and a maximum of 120 pieces/minute for multi station models.
4Tail sealing processingAccording to the material and process requirements of the hose, three methods are provided: heat sealing, ultrasonic sealing, and embossed sealing
Hot sealing tail: The tail of the hose is hot melted and pressed together through a heating module, suitable for plastic hoses, with a sealing strength of over 20N;
Ultrasonic tail sealing: using high-frequency vibration to achieve molecular level fusion at the tail of the hose, suitable for aluminum-plastic composite hoses, with no burnt marks at the sealing end;
• Embossing and sealing the tail: At the same time as sealing the tail, the brand logo or production date is pressed to reduce the subsequent coding process and improve production efficiency.
5Finished product testing and outputThe sealed hose is screened by the weight detection module to remove products with unqualified filling volume; Subsequently, it is conveyed to the receiving box through a conveyor belt, and some models can be connected to labeling or coding machines to achieve integrated production of "filling sealing labeling".
2、 Application scenarios and practical value
This device demonstrates adaptability in multiple industries, with core advantages concentrated in the following three aspects:
•Wide industry adaptability: In the medical field, it is used for filling and sealing of ointment, eye gel and other sterile preparations; In the field of daily chemicals, it is suitable for the production of hand cream, face cream and other skin care products; In the food industry, it can be used for low-dose packaging of semi fluid materials such as jam and honey, meeting the hygiene and process requirements of different industries.
•Balancing Cost and EfficiencyAutomated operation reduces the need for 3-5 operators and lowers labor costs; A single device can achieve the production of multiple specifications of hoses without the need for separate dedicated equipment, improving equipment utilization; The qualified rate of tail sealing remains stable at over 99.5%, reducing material waste.
•Easy operation and maintenanceThe surface of the equipment adopts a curved transition design, with no hygiene blind spots, and can be directly rinsed with a high-pressure water gun during cleaning; The key components adopt modular design, such as metering pump and tail sealing module, which can be disassembled and replaced separately, reducing maintenance difficulty and time cost.
At present, the Shanghai Bolaida vertical hose filling and sealing machine has become a commonly used equipment for the production of small and medium-sized hose products. Its flexible adaptability and stable operating performance provide reliable technical support for the packaging of various fluid materials.