Full automatic single head gel filling machine: a semi-automatic filling machine composed of upper barrel, lifting filling head and special mold; PLC programming control, easy to operate, can achieve automatic cycle filling and switch control filling; The exterior material is 304 stainless steel, and the part in contact with the material is 316L stainless steel, which meets GMP standards. The single head gel filling machine is widely used in hospital preparation room, pharmaceutical factory, veterinary drug factory, beverage factory, daily chemical factory, laboratory and other small enterprises, large and medium-sized enterprises for small batch production. It can fill: ampoule injection, penicillin bottle injection, various oral liquids, reagents, beverages, cooking oil, honey, shampoo, chemical products, veterinary drugs, pesticides, etc.
The maintenance procedures of the full-automatic single head gel filling machine include the following aspects:
Daily inspection and maintenance:
Pneumatic component inspection: Regularly check the moisture filter and oil mist filter of the pneumatic combination two-piece to ensure that there is no water accumulation and the oil level is moderate.
Mechanical component monitoring: During the production process, regularly inspect the rotating and lifting components of the equipment to ensure there are no abnormalities and tighten the screws.
Cleaning and lubrication: Regularly clean the weighing platform, check for air leaks or ruptures in the pneumatic piping, and keep the machine surface and electrical control cabinet clean. Replace the lubricating oil (grease) of the gearbox motor every year, check the tightness of the chain, and adjust the tension in a timely manner.
Regular maintenance and upkeep:
Pneumatic component inspection: Monthly inspection of cylinders, solenoid valves, speed control valves, and electrical components, manually adjusting the quality and reliability of the inspection to ensure that the cylinders do not leak or get stuck, and that the solenoid valves have no burned electromagnetic coils or valve blockages
Electrical inspection: Check whether all motors, bearings, etc. need to be lubricated to ensure that the fasteners in each part are not loose.
Safety facility inspection: Regularly check whether the valve of the reaction tank and the pipeline connection of the filtration device are tight, whether the filter cloth is intact and undamaged, whether the lid is tightened with bolts, and ensure that there is no leakage under packaging pressure. Check all connecting wires to ensure there are no faults such as skin breakage or short circuits.
Preventive maintenance:
Long term shutdown treatment: If the equipment is not used for a long time, the materials in the pipeline should be emptied to avoid residual damage to the equipment.
Sensor protection: Avoid collision and overload of the sensor. Non professionals are not allowed to disassemble the sensor.
The above maintenance measures can effectively extend the service life of the automatic single head gel filling machine and ensure its stable operation.