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Working principle of nano dispersion reactor
Date: 2025-09-17Read: 7

The core of the nanodispersion reactor is to break the van der Waals forces between particles and achieve uniform dispersion at the nanoscale. The equipment usually adopts three technical paths: mechanical shearing, ultrasonic cavitation, or high-pressure jet. Taking mechanical shearing as an example, the rotor stator structure can generate a linear velocity of up to 20m/s, creating strong turbulence and shear forces that can disperse agglomerated particles to below 100nm. Ultrasonic dispersion utilizes high-frequency vibrations ranging from 20kHz to 1MHz to generate localized high-temperature and high-pressure microbubbles in the liquid. The shock wave generated during explosion can effectively separate particles

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Cross disciplinary application scenarios
1. * * In the field of new energy**
In the preparation of lithium battery slurry, the nano dispersion reaction kettle shortened the dispersion time of graphene in NMP from 12 hours to 90 minutes, and extended the viscosity stability of the slurry to 72 hours. A leading battery manufacturer has increased the energy density to 300Wh/kg through this.

2. * * Biomedical field**
When used for the preparation of paclitaxel nanocrystals, the D90 particle size is controlled at 220 ± 15nm, and the bioavailability is 5.8 times higher than traditional formulations. Clinical data shows a 60% reduction in the incidence of side effects in patients.

3. * * Electronic materials field**
In OLED quantum dot ink dispersion, the device achieved a monodispersity rate of 98% for CdSe particles and increased the display color gamut to NTSC 120%. A certain panel enterprise achieved a printing yield rate of over 85% through this.