Technical analysis of drum type ultrasonic bottle washing machine:
1、 Working principle and process
1. Cleaning principle
High frequency oscillation signals are generated by an ultrasonic generator, which are converted into mechanical vibrations by a transducer, forming a "cavitation effect" where bubbles impact the inner and outer surfaces of the bottle, removing dirt.
Combine two water and one gas (tap water, purified water, oil-free compressed air) or three water and one gas alternating flushing to ensure the cleanliness inside the bottle.
2. Workflow
Pre washing stage: Ultrasonic water bath rough washing to remove surface large particle impurities.
• Fine washing stage: Multiple high-pressure water/air alternating flushing (such as internal flushing and external spraying) to remove residues.
• Drying stage: Oil free compressed air is used to preliminarily dry the moisture inside and outside the bottle, reducing the subsequent drying pressure.
2、 Product features and advantages
High cleanliness: Ultrasonic+Multi channel flushing process, meeting the GMP certification standards of the pharmaceutical industry.
• Strong flexibility: Supports variable frequency speed regulation to adapt to different bottle types and production speed requirements.
Energy saving and environmental protection: The circulating water system reduces water resource consumption, and the oil-free treatment of compressed air avoids secondary pollution.
• Automation integration: Optional linkage equipment such as drying and labeling can be equipped to achieve full process automation.
3、 Application Fields
Pharmaceutical industry: Aseptic cleaning of penicillin bottles, oral liquid bottles, and eye drops bottles.
• Food and beverage: Industrial cleaning of large capacity juice bottles and mineral water bottles.
• Daily chemical industry: deep cleaning of containers made of complex materials such as essential oil bottles and aerosol bottles.