Fully automatic intelligent light inspection machineIt is a high-precision drug quality inspection equipment that integrates optical detection, machine vision, artificial intelligence, and automation control. It is widely used in industries such as pharmaceuticals, biological products, and food and beverage. It is mainly used for rapid, accurate, and non-contact detection of visible foreign objects (such as glass shards, fibers, metal particles, black spots, bubbles, etc.) and appearance defects (such as cracks, missing caps, label misalignment, etc.) in transparent or semi transparent packaging containers such as ampoules, penicillin bottles, pre filled syringes, and oral liquid bottles. This device uses a high brightness LED light source combined with a multi angle lighting system (such as backlight, side light, rotary bottle dynamic light, etc.), combined with a high-speed industrial camera and high-resolution lens, to image the product in 360 ° q direction.
Fully automatic intelligent light inspection machineScope of application:
1、 Pharmaceutical industry: Ensuring drug safety and compliance
Injection testing
Application scenario: Detecting visible foreign objects (such as glass shards, fibers, rubber particles, metal debris, etc.) and appearance defects (such as bottle mouth cracks, loose caps, scratches on the bottle body) in ampoules, penicillin bottles, cartridge bottles and other injection products.
Advantage:
The detection accuracy reaches micrometer level (such as foreign objects above 20 μ m), which complies with the Chinese Pharmacopoeia, FDA, and GMP standards;
Support high-speed detection (more than 24000 units per hour) to meet the needs of large-scale production;
By using AI algorithms to distinguish foreign objects from bubbles and light spot interference, the false detection rate can be reduced.
Biological products and vaccine testing
Application scenario: Detecting impurities and sealing integrity in vaccine bottles and biological product containers to ensure a sterile environment.
Advantage:
Non contact detection to avoid pollution risks;
Modular design is suitable for different specifications of biological product containers.
Oral preparation testing
Application scenario: Detecting foreign objects and liquid level height in oral liquid bottles and syrup bottles to prevent packaging defects from causing spoilage.
Advantage:
Combining liquid level detection function to achieve multi parameter synchronous control;
The flexible clamping system is suitable for irregular bottle shapes.
2、 Food and beverage industry: ensuring product quality and safety
Alcohol testing
Application scenario: detect suspended substances (such as sediment and fiber), cracks on the bottle body and sealing defects (such as bottle cap skew and poor sealing) in Baijiu, beer and wine bottles.
Advantage:
High speed rotating bottle combined with image acquisition, accurately identifying small impurities;
Anti interference design eliminates the interference of wine bubbles and improves detection stability.
Beverage testing
Application scenario: Detecting foreign objects (such as plastic fragments and metal shavings) and bottle defects (such as dents and skewed labels) in carbonated beverages, fruit juices, and mineral water bottles.
Advantage:
Support detection of transparent, semi transparent, and opaque containers;
Combined with the weight detection module, achieve dual control of "weight+foreign object".
Dairy product testing
Application scenario: Detecting clumps, impurities, and packaging integrity (such as bottle cap sealing) in milk and yogurt bottles.
Advantage:
Low temperature environment adaptability design ensures the stability of dairy product testing;
High speed detection meets the rhythm of dairy production lines.
3、 Daily chemical industry: improving product appearance and user experience
Cosmetics testing
Application scenario: detect impurities (such as pigment particles and fibers) in essence and lotion bottles and bottle defects (such as blurred spray codes and loose bottle caps).
Advantage:
High resolution imaging technology identifies small impurities;
The flexible detection system is suitable for special-shaped cosmetic packaging (such as dropper bottle, spray bottle).
Washing product testing
Application scenario: Detecting suspended particles (such as undissolved particles) and bottle sealing in laundry detergent and shampoo bottles.
Advantage:
Anti corrosion design suitable for chemical liquid environment;
Combining liquid level detection to prevent excessive or insufficient packaging.
4、 Automotive Manufacturing Industry: Ensuring the Safety of Lighting Systems
Headlight inspection
Application scenario: Detecting the luminous intensity, optical axis offset (vertical/horizontal direction), lamp height, and illumination range of car headlights and taillights.
Advantage:
Compliant with international standards such as GB 7258, with a detection accuracy of ± 10%;
Multi station synchronous detection to improve production line efficiency;
Laser marking assists in precise positioning, avoiding interference from adjacent lights.
Interior light inspection
Application scenario: Detecting the brightness uniformity and color temperature consistency of reading lights and ambient lights inside the car.
Advantage:
High dynamic range imaging technology captures subtle brightness differences;
Support synchronous detection of multi-color temperature lights.
5、 Chemical and scientific research fields: meeting special testing needs
Chemical container testing
Application scenario: Detecting the sealing and internal impurities (such as crystallization and precipitation) of chemical reagent bottles and hazardous material containers.
Advantage:
Explosion proof design suitable for flammable and explosive environments;
High precision detection prevents the risk of chemical leakage.
Scientific research experiment testing
Application scenario: Testing the purity of microorganisms, particles, or experimental samples in test tubes and culture dishes in the laboratory.
Advantage:
Small target recognition ability (such as cellular level particles);
Flexible adaptation to different specifications of experimental containers.