Vertical ultrasonic bottle washing machineIt is a specialized cleaning equipment widely used in industries such as pharmaceuticals, chemicals, and food, mainly used for clean cleaning of containers such as glass bottles and plastic bottles. The equipment adopts a vertical drum structure, which achieves efficient cleaning effect through the reciprocating tracking motion of bottle gripping, flipping, and bottle washing spray needles by a mechanical arm. The core principle is to use the cavitation effect generated by ultrasound in the cleaning solution to form a large number of tiny bubbles in the liquid. The impact force generated when the bubbles burst quickly peels off the dirt inside and outside the bottle, thus achieving the cleaning purpose. In addition, the equipment also combines water vapor alternating spray flushing technology to further improve the cleaning effect and ensure the cleanliness of the inner and outer walls of the bottle.
Vertical ultrasonic bottle washing machineTechnical features:
1. Efficient cleaning capability
Ultrasonic cavitation effect:
By using high-frequency ultrasound (usually 20-40 kHz) to generate dense microbubbles in the cleaning solution, the shock wave generated when the bubbles burst is used to remove dirt, oil, microorganisms, etc. from the inner and outer walls and gaps of the bottle.
The cleaning effect on stubborn stains (such as drug residues, glue marks, label residues) and small particles (such as glass shards, dust) is x.
Full coverage:
The uniformity of ultrasonic waves ensures that every corner of the bottle (including bottle mouth threads, bottom grooves, etc.) can be thoroughly cleaned, avoiding the problem of manual wiping omissions.
2. Automation and Intelligence
Automatic loading and unloading:
Equipped with robotic arms, conveyor belts, or rotating trays, automatic loading, cleaning, rinsing, and unloading of bottles can be achieved, reducing manual intervention.
It can be linked with filling machines, labeling machines and other equipment to form an integrated production line.
Program controllable:
Support preset multiple cleaning modes (such as time, temperature, ultrasonic power, etc.), adjust parameters through touch screen or PLC program to adapt to bottles of different materials (glass, plastic) and pollution levels.
Equipped with automatic timing, counting, and fault alarm functions for easy monitoring and management.
3. Energy saving and environmentally friendly design
Low energy ultrasonic system:
By using efficient transducers and ultrasonic generators, the efficiency of converting electrical energy into mechanical cleaning energy can reach over 90%, with low power consumption.
Some devices support intermittent ultrasonic working mode, further saving energy.
Circulating water system:
Cleaning solution can be recycled through filtration, distillation, or chemical treatment to reduce water waste.
Some models are equipped with a constant temperature heating system, which improves cleaning efficiency through hot water cleaning and reduces the amount of cleaning agents used.
4. Flexible adaptability
Wide range of applicable containers:
Can clean bottles of different materials (glass, plastic, metal), shapes (round, square, irregular), and sizes (such as ampoules, penicillin bottles, oral liquid bottles, etc.).
Easily adapt to various specifications of containers by replacing fixtures or trays.
Compatibility of cleaning solution:
Supports acidic, alkaline, neutral cleaning agents, and can also use solvents such as pure water or alcohol to meet different cleaning needs (such as removing oil stains, disinfection, sterilization).
5. High standard cleanliness
Non contact cleaning:
Ultrasonic cleaning does not require physical friction, avoiding scratches or wear on the bottle wall, especially suitable for fragile glass containers and precision instruments.
Online sterilization function:
Some high-D models can integrate UV disinfection, high-temperature steam sterilization, or ozone sterilization modules to meet GMP (Good Manufacturing Practice) requirements.
After cleaning, the bottle can directly enter the sterile filling process, reducing the risk of secondary contamination.
6. Compact structure and safe operation
Vertical design:
Small footprint, suitable for use in clean workshops or limited spaces; The multi-layer tray design can clean multiple bottles at once, improving space utilization.
Security protection:
Equipped with soundproof covers, leak proof devices, and emergency stop buttons to ensure operational safety.
The ultrasonic system adopts a closed structure to avoid splashing of cleaning solution and noise pollution.
7. Easy to maintain
Modular design:
The key components (such as ultrasonic transducers and conveying mechanisms) adopt modular design, which is easy to disassemble and replace, reducing maintenance costs.
Self cleaning function:
After the equipment is shut down, the cleaning program can be automatically started to remove any residual cleaning agents or dirt from the pipelines and tanks.
8. Data traceability and compliance
Data recording:
Built in logging function, recording parameters such as cleaning time, temperature, ultrasonic frequency, etc., to meet the traceability requirements of the pharmaceutical industry.
Compliant with industry standards:
Designed to comply with international standards such as GMP, FDA, ISO, etc., suitable for industries with high cleanliness requirements such as pharmaceuticals, cosmetics, and food.