The operation of the plant protein pre filling and sealing machine should take into account both material characteristics and equipment operation, and address issues such as protein foaming, deterioration, and viscosity fluctuations to ensure clean container sealing. The following are key precautions:
1、 Preparation before operation: Build a solid foundation and guarantee
•Material and container inspectionConfirm that the raw materials have no layering or foreign objects, and use them after filtration; Check the appearance and sealing of the container to ensure that it has been sterilized.
•Equipment cleaning and debuggingClean the filling head, pipeline, etc. with sterile cleaning agent, adjust the alignment accuracy of the filling head, and check the sealing components.
•Parameter and security verificationSlow down the filling speed according to the protein viscosity, check the safety device, and ensure that the operator wears protective equipment.
2、 Monitoring during operation: controlling process details
•Material status and measurement controlObserve the liquid level of the storage tank, pay attention to material foaming and sedimentation, and regularly check and adjust the filling volume.
•Equipment operation monitoringMonitor equipment for abnormal noise and vibration, pay attention to the temperature of the storage tank, and avoid material deterioration.
•Hygiene and Connection ManagementTimely clean up spilled materials, monitor container transportation, and ensure smooth filling and sealing processes.
3、 Post shutdown processing: standardize the closing process
•Equipment cleaning and maintenanceEmpty the material, clean the equipment and sterilize it, lift the filling head, and lubricate the transmission components.
•Material and container disposalRefrigerate the remaining raw materials, centrally process unsealed products, and clean up waste materials.
•Record and verifyRecord production information, turn off equipment power and gas sources, and confirm the reset of safety devices.
4、 Safety and Compliance Standards: Adhere to Operational Bottom Lines
•Personnel operation guidelinesOperators must hold certificates and operate according to the manual. It is prohibited to adjust equipment or remove protective devices in violation of regulations.
•Emergency response requirementsIn the event of a malfunction, immediately shut down the machine and cut off the power. After taking protective measures, clean it up. If there are any equipment problems, contact a professional repair.
•Compliance controlRegularly maintain equipment, keep cleaning and testing records, and comply with food production standards.