The operation steps of the gel filling production line can be divided into four stages: equipment preparation, parameter setting, filling execution and subsequent processing. The specific process is as follows:
1、 Equipment preparation
1. Power and gas source inspection: Ensure that the equipment power cord is correctly connected and well grounded, and check that the air pressure is stable within the range of 0.4-0.6MPa.
2. Start the feeding system: Turn on the vibration disc (such as the large vibration disc, lid vibration disc, etc.), observe whether the feeding speed is stable, and start the turntable after the materials are in place.
3. Preparation of containers and materials: the filling containers must meet the specifications, and gel products need to be stirred evenly in advance and defoaming (if necessary).
2、 Parameter settings
1. Filling volume adjustment: set the target filling volume through the control panel, for example, gynecological gel is usually 5-10g/piece.
2. Speed and temperature calibration: Adjust the filling speed according to the viscosity of the material (such as 1500-2000 revolutions per minute), and ensure that the material temperature is within the range of 20-25 ℃.
3、 Filling execution
1. Start the production line: After pressing the main power switch, turn on the compressed air and filling modules in sequence, and observe the status of the indicator lights.
2. Real time monitoring: detect the accuracy of filling liquid level, eliminate deflated or abnormal containers, and synchronize the operation of color correction system.
4、 Subsequent processing
1. Shutdown and cleaning: turn off the power after filling, clean the residual gel, and lubricate and maintain the equipment.
2. Troubleshooting: If there is a blockage or leakage, immediately press the emergency stop button to troubleshoot the pump valve or sealing ring issue.
Attention: Operators must wear protective equipment and are prohibited from touching moving parts; The two-component adhesive needs to be mixed in proportion and vacuum defoamed.