Analyze the structural characteristics and usage advantages of intelligent dry granulation machine
Intelligent dry granulation machineSuitable for drug controlled granulation under unstable wet and hot conditions that traditional wet granulation cannot achieve. In addition, dry granulation does not require any intermediate additives, resulting in uniform particle size of the product after granulation. Reduce powder waste, minimize environmental pollution, and facilitate later processing, storage, and transportation. The new dry granulation process can replace the investment in wet granulation assembly lines, reduce manpower, material resources, and financial resources, and is currently the most energy-efficient and environmentally friendly equipment in the industry.
The production of intelligent dry granulation machines reduces the manpower and material resources invested in pharmaceuticals, greatly reducing the cost of pharmaceuticals and providing impetus for the stability of the pharmaceutical industry. Dry granulation technology is a major strategic innovation in granulation technology. This model enables distributors and pig farms that recognize pellet materials to transform into pellet processing plants, eliminating many intermediate links and reducing many intermediate costs. Dry granulation is an environmentally friendly and clean pharmaceutical process that saves the dry environment and reduces pollution emissions. It is currently widely used and highly regarded.
Intelligent dry granulation machineStructural characteristics:
The intelligent dry granulation machine consists of feeding mechanism, tablet pressing mechanism, hydraulic mechanism, frame, and electrical control components.
1. Feeding: Composed of an electric motor reducer, conical screws with unequal pitch, and funnels, the material is degassed, preloaded, and forcibly fed into the tablet pressing component.
2. Tablet pressing: composed of motor, reducer, transmission shaft, bearings, pressure wheel, etc. The pressure roller is made of special stainless steel that is pressure resistant, wear-resistant, acid resistant, alkali resistant, corrosion-resistant, and high-strength, and has undergone special heat treatment. A thin sheet of material that has a certain strength and thickness after being compressed by a pressure wheel.
3. Granulation: It consists of a motor, a reducer, a frequency converter, a granulation mechanism, and a sieve. The sheet material produced by the tablet pressing component is granulated twice to produce the required particles. The upper granulation adopts a blade type, and the lower granulation adopts a cage type. The particle size is controlled by the mesh size of the mesh.
4. Hydraulic: It consists of a pressure device: an electric hydraulic station, two oil cylinders, a high-pressure oil pipe, a shut-off valve, and a pressure gauge. The required hardness of the formed product after compression is controlled by the pressure of the oil pump, the feeding speed, and the rotational speed of the pressing wheel.
5. Electrical control: The electrical system is a 220V two-phase power supply, consisting of electrical components and circuits such as frequency converters, PLCs, and touch screens. It controls the feeding, pressing, and granulation processes through stepless speed regulation.
Advantages of intelligent dry granulation machine:
1. The intelligent dry granulation machine can be used for granulation with less than 10 grams, especially suitable for granulation of precious materials.
2. It can be equipped with a water cooling system to significantly reduce the temperature generated during the rolling process of the roller. Very suitable for granulation of heat sensitive materials.
3. The whole machine has a high degree of intelligence, good control over each workstation, and simple and convenient operation.
4. Each part adopts the design principle and structure of "easy disassembly and assembly", which greatly facilitates material replacement and cleaning.
5. High degree of automation, avoiding many manual operations.