The intelligent dry granulation machine is manufactured strictly in accordance with GMP requirements. All surface components in contact with the material are made of 304 stainless steel, and the pressure wheel is made of special wear-resistant materials. The overall structure is simple and reasonable, and it can be quickly cleaned, discharged conveniently, and has no dead corners due to material accumulation.
The intelligent dry granulation machine is mainly composed of a feeding mechanism, a tablet pressing mechanism, a granulation mechanism, a hydraulic control system, and an electrical control system. Below is a brief introduction by the editor, as follows:
1. The feeding hopper is equipped with a conical screw, which has exhaust and preloading functions, facilitating the transportation of materials, increasing the density of materials, and improving production.
2. Equipped with a circulating cooling system to ensure the properties of heat sensitive materials, the pressure roller has a cooling water channel inside, with excellent and reasonable layout, and negative pressure circulating cooling ensures no leakage.
3. Before granulation, a pre crushing knife is equipped to reduce the content of fine powder in granulation, and the coarse and fine two-stage whole granules ensure the uniformity of the particles. Variable frequency speed regulation greatly increases the range of whole grains.
4. The static pressure holding system is composed of imported hydraulic components and accumulators, ensuring stability and low noise during the pressing process.
5. Excellent control principles and reliable imported components ensure the precise operation of various programs and interlocking protection functions. Compared to simple operations, improving the automation level of the control system can explore a wider range of functions. By setting personalized process steps, monitoring data, and storing process plans, we can provide multiple technical solutions to ensure product quality and reproducibility of production operations.
The hardware screening and software development of the control system are independently completed by the engineering and technical personnel of Kaichuang Machinery Company, which can better integrate self-control technology and process technology. Its reliability and rationality have been verified in practice.
To emphasize human-computer interaction and control operating costs, we also provide various solutions such as human-machine interface and variable frequency stepless speed regulation for you to choose from. More ideally, Jituo Company has developed a fault automatic troubleshooting function. For example, once the tablet pressing component is stuck, the system can quickly detect it based on the feedback data of each component. The PLC will automatically alarm and instantly stop the movement of each component. It will then follow the pre-set fault troubleshooting program and return to normal working state after the fault is cleared.