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Suzhou Kangqi Environmental Technology Co., Ltd
Mianyang Huike X Kangqi Environment: Intelligent Inspection Robots Open a New Era of Clean Production
Date: 2025-06-25Read: 5
In the competitive wave of the semiconductor display industry, a clean production environment is the core barrier to ensuring product quality. As an important participant in the domestic new display industry, Mianyang Huike Optoelectronics Technology Co., Ltd. (hereinafter referred to as "Mianyang Huike") has always driven its development with technological innovation.
To further improve the quality of workshop environmental control, Mianyang Huike has introduced the intelligent inspection robot independently developed by Suzhou Kangqi Environmental Technology Co., Ltd. (hereinafter referred to as "Kangqi Environment"), and constructed a "unmanned, full-time, high-precision" cleanliness monitoring system, laying a solid foundation for the high-quality production of semiconductor display panels.
PART.1
Pain points and innovation opportunities of traditional inspection mode
Pain points and innovation opportunities of traditional inspection mode
The production of semiconductor display panels requires high cleanliness, and the workshop needs to meet ISO Class 5 (Class 100) or above cleanliness standards.
There are three major bottlenecks in traditional manual inspection:
1. Efficiency bottleneck: The manual inspection cycle is long and greatly affected by personnel status, making it difficult to achieve high-frequency monitoring;
2. Accuracy bottleneck: Detection equipment that relies on manual operation may suffer from human error interference and cannot accurately capture the dynamic changes of micrometer sized dust particles in real time;
3. Cost bottleneck: Personnel admission to high cleanliness workshops requires complex purification processes, resulting in high labor costs.
Faced with common industry challenges, Mianyang Huike has deployed Kangqi Environmental Intelligent Inspection Robots in the workshop to achieve the "three major upgrades" of cleanliness monitoring:
Frequency dimension: Upgrade from monthly manual inspection to daily robot inspection;
Precision dimension: reduces secondary pollution caused by manual labor;
Parameter dimension: Upgrade from single particle counting to multi parameter fusion analysis of "concentration temperature humidity airflow".
PART.2
Kangqi Environment Intelligent Inspection Robot
The core competitiveness of Kangqi Environmental Intelligent Inspection Robot lies in its "three in one" technology architecture:
1. Autonomous navigation and flexible obstacle avoidance system
Dual redundant navigation of track and vision: The robot runs along a preset track and is equipped with a laser radar and visual recognition module, which can recognize millimeter level obstacles and automatically adjust the path to ensure zero interruption in the inspection process;
High precision positioning: Adopting SLAM (Simultaneous Localization and Map Building) technology, the positioning accuracy reaches ± 10mm, ensuring the accuracy of detection points.
2. Multi dimensional environmental perception system
Dust particle monitoring: equipped with various types of particle counters from Kangqi Environment, covering particle sizes ranging from 0.1um to 500um; Traffic coverage of 2.83LPM-100LPM, meeting the needs of different clean environment scenarios;
Temperature and humidity linkage monitoring: Integrated high-precision temperature and humidity sensors, real-time collection of environmental data, providing adjustment basis for clean room air conditioning systems;
Airflow state analysis: By using wind speed sensors and air pressure sensors, identify areas of airflow disturbance and assist in optimizing workshop ventilation layout.
3. Intelligent data analysis and warning mechanism
Cloud data center: Real time data collected by robots is synchronized to the cloud platform, and a "cleanliness device parameter" correlation model is constructed through algorithms to predict potential pollution risks;
Multi level warning system: Set three-level thresholds (warning alarm serious alarm), and when the particle concentration exceeds the standard, the system will automatically trigger sound and light alarms;
Visual management interface: Real time display of detection results through 3D maps, allowing managers to remotely view environmental parameters at any point and generate historical data reports.
PART.3
From passive response to active prevention and control
The practice of Mianyang Huike has shown that the application of Kangqi Environmental Intelligent Inspection Robot brings significant benefits
Efficiency leap:
The frequency of inspections has increased, and the coverage area of workshops has expanded;
The abnormal response time has been reduced from days to minutes.
Quality assurance:
Improvement in cleanliness compliance rate and monthly yield rate;
The reduction of non-conforming products caused by particle pollution saves quality costs.
Cost optimization:
Reduce manual inspection positions and lower labor costs;
By precisely regulating the purification equipment, energy consumption is reduced.
PART.4
Building an intelligent clean ecosystem
With the advancement of new display technology research and development, Mianyang Huike's requirements for clean environments will be further enhanced. Kangqi Environment is jointly exploring the full chain automation control of "monitoring purification production" with Mianyang Huike.
The Kangqi Environment Intelligent Inspection Robot is not only a detection tool, but also a key pivot for achieving intelligent manufacturing. It enables the 'seeing' of dust to move towards' controlling 'quality, injecting strong impetus into Mianyang's efforts to build a new highland for the western display industry.
In the wave of precision and intelligence development in the semiconductor display industry, the cooperation case between Mianyang Huike and Kangqi Environment has set an example for the industry. Through technological innovation and management innovation, both parties are jointly writing a new chapter of "technology empowering clean production".