The swing pellet machine, relying on its unique mechanical extrusion granulation principle, has achieved large-scale applications in multiple industrial fields, mainly covering the following directions:
1、 Pharmaceutical industry
1. Solid preparation production: Squeeze wet mixed powder into uniform particles, used for pressing tablets or filling capsules, especially suitable for heat sensitive materials such as traditional Chinese medicine extract powder.
2. Block material depolymerization: Crushing the raw materials that have clumped during storage, or processing the dried block materials into whole particles.
3. Special formulation development: meets the mild granulation needs of active ingredients such as probiotics, and complies with GMP closed production standards.
2、 Food processing
1. Candy and instant drinks: Processing sugar mixtures, malt milk and other raw materials to prepare molded particles to enhance solubility and taste.
2. Seasoning and granules: Mix powders into instant granules to optimize packaging and ease of consumption.
3、 Chemical and Materials
1. Chemical granulation: Wet powder is developed into granules for use in compression molding, or crushed into clumped raw materials (such as dyes and fertilizers).
2. Preparation of new materials: Processing of formed particles of ceramic powder and plastic mixture to improve material flowability and molding efficiency.
4、 Research and small-scale production
1. Laboratory applications: Small batch granulation or material crushing in scientific research institutions, hospitals, and small health product factories.
2. Process development: Flexible adjustment of particle size through replacement of mesh (aperture 0.3-5mm) to support new product development.
5、 Environmental protection and agricultural derivative fields
1. Waste resource utilization: Participate in the production chain of pellet fuels from agricultural straw and other waste materials, and assist in the conversion of biomass energy.
2. Seed and fertilizer processing: Forming seed coated particles or fertilizer particles to enhance the physical properties of agricultural inputs.
6、 Technological advantages support wide applicability
1. Gentle processing: Swing extrusion maintains the integrity of the material crystal structure and reduces the damage of active ingredients.
2. Strong adaptability: Processing materials ranging from viscous paste to dry powder, with flexible humidity requirements.
3. Low cost and high efficiency: The mechanical structure is simple, and the maintenance cost is lower than that of high-speed shearing granulation equipment.
In recent years, due to the demand for dust control, some production lines in the pharmaceutical industry have shifted to wet granulation integrated machines. However, the swing granulator still maintains its irreplaceability in small and medium-sized production, special material handling, and multi industry compatibility scenarios.
