Small single punch tablet pressThe operation guide

1. Preparation before initial use

Carefully read the instruction manual to ensure understanding of the structure, performance, and operating methods of the machine.

Check if all components of the machine are complete and installed correctly.

2. Belt tension adjustment

Adjust the tightness of the belt through the two adjustment nuts on the electromechanical base plate.

After adjustment, pay attention to locking the nut to prevent the belt from loosening.

3. Operation direction

The machine can only operate in the specified direction (as indicated by the arrow on the handwheel or protective cover), and cannot be reversed to avoid damaging the components.

4. Manual and electric tablet pressing

When there is no power supply, the triangular belt can be removed for manual pressing, but be careful to keep the large pulley to utilize its flywheel labor-saving effect.

When electric tablet pressing, the rotating handle on the handwheel should be turned down to avoid injury during operation.

Before starting, ensure that the upper punch rod is in the raised position to prevent the occurrence of top up phenomenon.

5. Top car handling

If there is a roof over, the power should be immediately turned off to avoid motor burnout.

When slightly pushing the car, you can manually turn the handwheel to push it up through the "dead point", but do not reverse it.

When driving severely, loosen the connecting rod lock nut, turn the upper punch rod to reduce pressure, and then turn the handwheel to push out the pill.

6. Monitoring of tablet pressing process

During the tablet pressing process, it is necessary to regularly check the quality of the tablets (such as tablet weight, hardness, surface smoothness, etc.) and make timely adjustments.

7. Ingredient granulation process

The granulation process of ingredients before tablet pressing has a significant impact on the quality of tablet pressing. It is necessary to ensure that the material is dry, uniform, and has a certain degree of viscosity.

If it is found that the pressure has been adjusted to a considerable level but still cannot be pressed into pieces, or if the quality is poor despite being pressed into pieces, the reasons should be identified from the aspects of ingredients and solved.

　　Small single punch tablet pressMaintenance and upkeep techniques

clean

After each use, the inside and outside of the machine, especially the punching system, should be cleaned to prevent residual materials from causing corrosion or contamination.

Perform comprehensive deep cleaning during seasonal changes, especially in inconspicuous corners.

2. Lubrication

Regularly apply lubricating oil to operating components such as bearings and gears to reduce wear.

3. Parts inspection and replacement

Regularly check the wear level of stamping dies, cutting tools, and other parts, and replace damaged components in a timely manner.

4. Mechanical and electrical adjustments

At least once a month, conduct overall calibration to ensure even compression force and precise tablet size.

Regularly inspect circuits by professionals to eliminate safety hazards.

5. Sealing test

Regularly inspect sealing rings, pipeline interfaces, etc. to prevent powder and oil leakage.

6. Moisture and corrosion prevention

Strengthen rust prevention measures during the rainy season and maintain a dry and ventilated storage environment.

7. Establish a fault log

Record the time, cause, and solution of the malfunction for future reference.

8. Training and Backup Plan

Organize employees to participate in equipment management and maintenance courses to improve team skills.

Configure critical component backups to reduce unexpected downtime.

By implementing the above operation guide and maintenance skills, it can be ensured thatSmall single punch tablet pressNormal operation and efficient production, while extending its service life.