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Wenzhou Aoji Intelligent Technology Co., Ltd
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Wenzhou Aoji Intelligent Technology Co., Ltd

  • E-mail

    benwu@aojizhineng.com

  • Phone

    18058851560

  • Address

    5th Floor, Building B, No. 580 Binhai 2nd Road, Longwan District, Wenzhou City, Zhejiang Province

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Brief Introduction

AJ-GZB100

Pre filled syringe vacuum filling and plugging machinePrefilled Syringe Vacuum Filling and Closing Machine

Product FeaturesFeatures

●Applicable toEach brandPre filled syringes, other types of syringes can also be customized.Applicable to prefilled syringes of various brands, other types of syringes can also be customized.

●Surface adoptsSUS304Made of stainless steel material, the parts in contact with the material are made ofSUS316LStainless steel and medicallevelSilicone rubber, compliant withGMPStandard requirements.The surface is made of SUS304 stainless steel, and the parts in contact with materials are made of SUS316L stainless steel and medical grade silicone rubber, which meets the requirements of GMP regulations.

●Ceramic plunger pump achieves quantitative filling, acid and alkali resistance, wear resistance, high temperature resistance, and high filling accuracy.Ceramic plunger pump realizes quantitative filling, acid and alkali corrosion resistance, wear resistance and high temperature resistance, and high filling accuracy.

●Rubber stoppersortandtransportImplemented through a vibrating disc, usingSUS316LStainless steel clean plate, no dead corners for cleaning,The top plate is detachable and supports sterilization.The sorting and conveying of the rubber stoppers is realized by the vibrating plate, which adopts SUS316L stainless steel clean plate, without cleaning dead angle, and the top plate is detachable and supports sterilization.

lAdopt internationalbrandElectrical components are controlled by interference free modular control, and synchronous actions are all controlled by servo motors, which are accurate, reliable, and easy to operate.Adopt international famous brand electrical components, implement non-interference modular control, all synchronous actions are controlled by servo motors, accurate and reliable, and easy to operate.

●fromPLCThe programming controller controls the operation of the motor, and the human-machine interaction interface monitors and displays the working status of each workstation in real time, automatically alarms and displays the fault location in real time、Fault prompt.The operation of the motor is controlled by the PLC programming controller, the human-computer interaction interface monitors and displays the working status of each station in real time, and the real-time automatic alarm displays the fault location and fault prompt.

lMultiple filling doses and filling methods are available for selection,Support storage of multiple formula parameters.A variety of filling doses and filling methods are available, supporting the storage of various formula parameters.

lAdopting a filling needle that rises with the liquid level to prevent splashing of the medicine solution.The injection needle is used to fill with the liquid level rising to prevent the liquid medicine from splashing.

lVacuum filling system, suitable forHigh viscosityEnsure that the material is filled with the filling space and there are no bubbles or gaps, thereby improving the qualification rate of the finished product. Vacuum filling system, suitable for high-viscosity materials, ensures that the liquid medicine fills the filling space without bubbles or faults, and improves the qualified rate of finished products.

lVacuum plugging system,When filling high viscosity materials, it canEnsure that the rubber plug is in close contact with the liquid level.Vacuumpluggingsystem ensures that the rubber stopper is in close contact with the liquid surface when filling high-viscosity materials.

lMultiple specifications of pre filled syringes can be used by replacing the specification parts,Modular design, easy to expand, can be used as a single machine or connected to equipment such as de nesting machines, rotary bar machines, labeling machines, and light inspection machines to form a production line.It can be used for prefilled syringes of various specifications by changing the specifications. It is modularized and easy to expand. It can be used as a stand-alone machine or connected to a denesting machine, rotary rod machine, labeling machine, light inspection machine and other equipment to form a production line.

lOptional self cleaning station with rubber plugs to achieve non-stop addition of rubber plugs.Optional rubber stopper self-cleaning station can be added without stopping the machine.

lOptionalLaminar flow hood, achieving high requirements for clean production.Class A laminar flow hood is optional to achieve high-demand clean production.

Main technical parametersMain Technical Parameters

Applicable materials

ApplicableMaterials

Water and pasteLiquid and ointment

Applicable specifications

ApplicableSpecifications

1ml long/1-3ml/5ml/10ml

(Need to replace specification parts)(Need to replace specifications)

Filling range

FillingRange

0.1-10ml

(Need to replace plunger pump)(Need to replace plunger pump)

Injection needlequantity

Number ofInjectionNozzles

1

Filling accuracy

FillingAccuracy

≤±1.5%

production capacity

ProductionCapacity

600-800branch/hour(pcs/h)

Total powerPower

2.5KW

voltageVoltage

220V50Hz

compressed air

Compressed Air

0.6-0.7MPa

Overall dimensions

Dimensions

L808×W758×H1760mm

complete machineweight

Weight

380KG