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E-mail
cndaemon@163.com
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Phone
139 0664 5503
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Address
Dalangqiao Industrial Zone, Shacheng, Wenzhou City
Wenzhou Dongding Machinery Manufacturing Co., Ltd
High shear emulsification tank: a practical equipment to assist in efficient emulsification
Date: 2025-09-05Read: 0
In many industries such as food, pharmaceuticals, and chemicals, the fine emulsification treatment of materials plays a decisive role in product quality. Wenzhou Dongding Machinery Manufacturing Co., Ltd. has gained recognition in the market for its high shear emulsification tank, thanks to its profound technical accumulation and innovative spirit. It has become a powerful assistant for many enterprises to improve production efficiency and product quality.
Working principle, achieving efficient emulsification
The Dongding high shear emulsification tank adopts a high shear emulsifier, whose high-speed rotating shear wheel cooperates with the stationary shear wheel to form a strong shear force field inside the tank. When the mixed liquid and mixture enter the tank, they are quickly drawn into this force field and undergo high-frequency shearing, dispersion, and impact. Large particle materials are rapidly crushed and refined, allowing different components to fully blend and achieve efficient emulsification and homogenization effects. This working method can refine materials to the micrometer level, greatly improving the uniformity and stability of materials.
Sanitary grade structural design to ensure production safety
1. Meet hygiene standards
Designed according to strict hygiene standards, every detail from tank material to internal structure has been carefully considered. The surface of the inner tank body is polished with a mirror finish, with a roughness Ra ≤ 0.6 µ m, smooth as a mirror, effectively preventing material residue and bacterial growth. All process openings such as inlet and outlet pipes, sight glasses, manholes, etc., and the welding points of the inner tank body are achieved through the use of stretch flanging technology to achieve circular arc transition, ensuring no clean dead corners. The production process is safe, reliable, stable, and compliant, meeting industry standards such as "GMP".
2. Convenient operation and cleaning
Reasonable structural design makes the equipment easy to operate and workers can easily get started. At the same time, the online CIP cleaning function greatly improves cleaning efficiency, without the need for complex manual disassembly and cleaning processes, it can quickly clean the inside of the tank, reduce downtime, improve production efficiency, and provide strong support for the continuous production of enterprises.
3. Energy saving and efficient operation
Suitable diameter to height ratio design ensures sufficient mixing and emulsification of materials while effectively reducing energy consumption. When the equipment is running, the material mixing speed is fast, the emulsification and homogenization efficiency is high, the stirring transmission is smooth and the noise is low, which not only saves energy costs but also creates a good production environment for the enterprise.
Widely applicable in various fields to meet diverse needs
The Dongding high shear emulsification tank is widely used in multiple industries. In the food (dairy) and beverage industries, it can be used to produce yogurt, fruit juice drinks, seasonings, etc., and improve product taste and stability through fine emulsification; In the fields of biotechnology and pharmaceuticals, emulsification treatment is carried out on drug formulations, biological products, etc. to ensure the quality and efficacy of drugs; In the fine chemical and pigment industries, it can effectively process various chemical raw materials and pigments to make their performance more in line with production needs. Especially for additives such as CMC, adhesives, and powders that are difficult to dissolve, this emulsifying tank can demonstrate good performance by fully dispersing, emulsifying, and integrating them into the overall material system.
Rigorous installation and maintenance to extend equipment lifespan
1. Strict installation standards
Before installation, it is necessary to carefully check whether the equipment model and specifications are consistent with the order, whether there is any transportation damage to the appearance, and count whether the accessories are complete. The equipment has certain requirements for the installation site. The ground should be flat and have sufficient load-bearing capacity, and suitable space should be reserved at the top and around for maintenance and passage. At the same time, it is necessary to ensure that the power supply voltage, compressed air pipeline (if there are pneumatic components) pressure, cooling water interface (if necessary) and other public facilities are matched with the equipment. During the installation process, the foundation must be firmly fixed, the mechanical parts must be installed accurately, the connections between pipelines and auxiliary systems must be tight, and the electrical wiring must be operated by professional electricians, strictly following relevant standards.
2. Key maintenance and upkeep
Regular maintenance of equipment is the key to extending its service life and ensuring stable operation. Daily checks should be conducted on the operating status of equipment, such as motor temperature, bearing temperature rise, equipment vibration, etc. Regularly inspect and adjust the rotor stator clearance of the emulsifier to ensure stable shear performance. At the same time, clean the interior of the equipment in a timely manner, replace vulnerable parts such as gaskets, belts, etc., to ensure that the equipment is always in good operating condition.
Wenzhou Dongding Mechanical High Shear Emulsification Tank provides efficient and high-quality solutions for material emulsification treatment in various industries with its excellent technical characteristics, reliable quality, and wide applicability. Choosing the Dongding high shear emulsification tank can provide a solid guarantee for the production efficiency and product quality of the enterprise.