The horizontal pipeline colloid mill is a wet ultrafine particle processing equipment that combines colloid mill technology with pipeline transportation system. Its core structure consists of an electric motor, a horizontal grinding head (including a moving grinding disc and a fixed grinding disc), a transmission shaft, and a sealing system. The equipment is installed horizontally as a whole, with the grinding head directly connected to the pipeline. The material is pumped or enters the grinding chamber by its own weight, achieving continuous processing. Its design features include:

Horizontal layout: Reduce equipment height to facilitate integration with existing production lines, especially suitable for space constrained scenarios.

Pipeline connection: can be directly embedded in pipeline systems, reducing material transfer links and lowering pollution risks.

Compact structure: integrating grinding, emulsification, and dispersion functions, reducing the volume by 30% -50% compared to traditional equipment.

The core function and application scenarios of horizontal pipeline colloid mill:

1. Efficient grinding and particle size control

High viscosity material processing: It can handle media with a viscosity of up to 120000 cp, such as heavy oil, coal tar, high concentration emulsions, etc., breaking through the limitations of traditional equipment on viscosity.

Large particle crushing: For fibrous materials such as chili peel residue, straw, seaweed, etc., it can achieve one-time crushing to the micrometer level, avoiding repeated processing.

Precision control of particle size: By adjusting the gap and speed of the grinding disc, the particle size distribution of the discharged material can be controlled to meet different process requirements (such as the food industry requiring particle size<10 μ m to improve taste).

2. Multi functional integration: emulsification, dispersion, homogenization

Emulsification stability: In the production of cosmetics, the oil phase and water phase can be evenly mixed to form a stable lotion with a particle size of less than 1 μ m, extending the product shelf life.

Uniform dispersion: In the coating industry, it can effectively disperse pigments such as titanium dioxide and carbon black, avoid agglomeration, and improve coating coverage and glossiness.

Homogenization refinement: In the pharmaceutical field, drug particles can be refined to the nanometer level to improve bioavailability (such as a certain anti-cancer drug with a 40% increase in solubility after colloid milling treatment).

3. Continuous production and process optimization

Pipeline docking: directly connected to reaction vessels, storage tanks, and other equipment to achieve full process automation of materials from grinding to packaging, reducing manual intervention.

Energy saving and efficient: Compared with traditional sand mills, energy consumption is reduced by 30% -50%, and there is no risk of wear and pollution from grinding media (such as zirconium beads).

Easy to clean and maintain: Adopting a quick opening structure and CIP (in-situ cleaning) system, the cleaning time is reduced to one-third of traditional equipment, making it suitable for frequent production changes.