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Zhangjiagang Aiguo Biotechnology Co., Ltd

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Working principle and structural diagram of granulator
Date: 2025-04-18Read: 4
Experimental small granulator
1. The inclination angle adjustment of the ball forming disc is convenient, the structure is novel, the weight is light, the height is low, and the process layout is flexible and convenient.
2. The ball forming disc is composed of a disc body and disc sections. The disc sections can be adjusted up and down along the disc body, and the ends of the disc sections are edge flanges to ensure that the material balls are not pulled or torn when they are discharged from the disc.
3. After the frame welding is completed and the stress is eliminated, its mating surface is processed and formed in one go on the boring and milling machine, ensuring higher assembly accuracy and smoother operation of the whole machine.
4. The scraper device, consisting of a non powered combination scraper and a corner cleaning scraper, is used in conjunction with an optimized ball forming disc to achieve better ball forming effect and higher qualified ball forming rate while cleaning the bottom and edges.
The raw material powder is made into uniformly sized ball cores, which are then fed into a ball forming disc. After entering the disc, the ball cores are subjected to centrifugal force, frictional force, and gravity, moving along a parabolic path and continuously pushing out the moisture inside the balls during the rolling process. Due to the adhesive and plastic properties of the material, the ball cores bond with the raw material powder and gradually grow during the movement. Due to the adhesive properties of the material and the natural evaporation of the surface liquid film, the material ball has a certain strength. When the inclination angle, edge height, rotation speed, and moisture content of the ball disc are set, different particle sizes of material balls roll downwards from the edge of the disc at different detachment angles due to gravity, and then are discharged from the edge of the disc as the inclined disc body rotates.
Specification Model Disk diameter (mm) Disk height (mm) Tilt angle (゜) Speed (r/min) Main motor power (kW) Scraper motor power (kW) Weight (t)
PQ10 1000 250 35-55 2.5-25 3 1.1×1 0.6
PQ12 1200 250 35-55 2.5-25 4 1.1×1 0.8
PQ16 1600 300 35-55 2-19 7.5 1.5×1 1.4
PQ20 2000 320 35-55 1.5-15 7.5 2.2×1 2.2
PQ22 2200 350 35-55 1.4-14 15 2.2×1 3.8
PQ25 2500 350 45-55 1.2-12 15 2.2×1 5
PQ28 2800 400 45-55 1.2-12 18.5 2.2×1 5.8
PQ32 3200 400 45-55 1.2-12 22 3×1 8.5
PQ36 3600 550 45-55 1-10 30 3×2 9.8
PQ42 4200 550 45-55 1-10 37 4×2 12.5
PQ45 4500 550 45-55 1-9 45 4×2 13.5
PQ50 5000 650 43-53 6-9 55 5.5×2 18
PQ55 5500 650 43-53 5.7-8.5 75 5.5×2 30.2
PQ60 6000 650 43-53 5.7-8.5 90 5.5×2 32.8
PQ70 7000 650 43-53 5.1-7.9 132 5.5×3 45.9
PQ75 7500 650 43-53 5.1-7.9 160 5.5×3 50