Nowadays, information technology construction is gradually entering the stage of data sharing, data expansion and application, and application system upgrading and improvement. In this stage, higher requirements are put forward for the operation and maintenance methods, management methods, and technical service levels of operation and maintenance personnel of information systems. Canaan Technology, as a supplier that can provide customers with professional one-stop equipment and facility operation and maintenance services, has mature operation modes in equipment maintenance, workshop renovation, mechanical renovation, energy-saving renovation, accessory customization, shared engineering renovation and maintenance, especially in equipment electrical/software upgrades, with unique design experience.

Case: Software control system upgrade and transformation of imported equipment for a pharmaceutical company in Fujian Province

In the national centralized procurement environment, customers have heavy drug production tasks, and currently the equipment is overloaded;

2. The replacement of new equipment is limited by the site and has a long replacement cycle, so only slight upgrades can be made on the basis of the original equipment;

3. The old equipment functions normally, but the maintenance of accessories is difficult, making it difficult to comply with the current new GMP regulations.

Imported equipment has been in use for over 10 years, and some mechanical components have worn out, resulting in a high failure rate; The equipment is relatively old, resulting in a high failure rate and directly affecting normal production;

The sensitivity of the buttons on the screen is reduced, and it may take several presses to be effective. The use of device functions belongs to a single operation, and different buttons need to be operated (buttons belong to integrated operation screen physical buttons, if damaged, the screen can only be replaced) to achieve different functions;

There is a black line on the screen, and the screen and mechanical components cannot be replaced in the domestic market;

The customer's product equipment production task is tight, and they are afraid of equipment problems, making it difficult to repair. Additionally, the supplied products are centralized procurement products with tight delivery times;

The program needs to be customized and developed again, with new features compatible with old devices and the main structure cannot be changed;

The overall usage cost of the equipment is high, and the annual maintenance cost is high.

√ PLC host replacement, compatible with new programs and expanded functions;

Replace the screen with a mainstream domestic application brand;

√ Develop software programs according to actual needs;

√ Modify mechanical components for compatibility and maintenance to reduce costs.

The results of the renovation:

Touch the screen, the buttons are more sensitive, and the field of view is wider;

The Techpro M intelligent management system, which complies with the latest GMP computer system regulations, has a simple operation process, is easier to learn, and supports one click operation;

Add equipment operation functions according to production needs to facilitate monitoring and data analysis during the production process;

The modified mechanical parts are convenient for later maintenance, improving operational efficiency and reducing maintenance costs.

Canaan Technology can not only upgrade and modify devices on a single machine, but also provide comprehensive equipment maintenance software for multi-faceted equipment maintenance:

Real time centralized monitoring of equipment operation status, allowing for viewing of the equipment operation status of the entire production line, workshop, and factory area without the need for on-site inspection;

Establish a complete equipment file for each device, including decomposition legends, component numbers, previous maintenance records, replacement records of spare parts, etc., to gain a more comprehensive understanding of equipment information and maintain equipment assets more scientifically;

Establish and improve equipment fault database, accumulate solutions for equipment faults, and support remote diagnosis by engineers;

√ Preventive maintenance, establishing rules or predictive models for spare parts replacement, and automatic reminders from the expiration system;

Support mobile operation, report and solve problems at any time, and support taking photos and videos for problem description.