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Zhonghao Filtration Equipment Manufacturing (Henan) Co., Ltd

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Technical parameters, daily processing capacity, and dehydration rate of a 500 square meter fully automatic water flushing diaphragm filter press
Date: 2025-05-04Read: 8

In today's increasingly strict environmental requirements, how to efficiently treat industrial sludge and sewage has become a focus of attention for enterprises. What technological breakthrough can a fully automatic diaphragm filter press with a filtration area of 500 square meters bring? Can its processing capacity and dewatering effect truly achieve the ideal state of 'turning sludge into resources and sewage into clear springs'? This article will comprehensively analyze the core parameters and performance of this large-scale environmental protection equipment for you.

Core technical parameters and model analysis

The 500 square meter fully automatic diaphragm filter press is mainly available in two models: KXMZ500/1500-U and XMAZG500/2000-U, which are produced by professional manufacturers such as Hengshui Chiyuan and Henan Jiuding. The basic model KXMZ500/1500-U has a filtration area of 500m ², equipped with 130 filter chambers, and the filter cake thickness can be adjusted to 30-40mm. It adopts variable frequency motor automatic plate pulling technology, and the overall size reaches 12530 × 2600 × 1900mm. The oil cylinder is configured in two specifications: 280mm and 320mm.

The more advanced XMAZG500/2000-U model uses 2000 × 2000mm large-sized filter plates, including 36 diaphragm filter plates and 35 box type filter plates. The working pressure of its hydraulic system is ≤ 20Mpa, the power of the pull plate motor is 1.5kw, and the power of the hydraulic station motor is 18.5kw, all of which adopt IP54 protection level. These parameters together constitute the fundamental guarantee for the efficient and stable operation of the equipment.

Detailed explanation of processing capacity and dehydration performance

The processing capacity of a 500 square diaphragm filter press. Under ideal operating conditions (filtration rate of 2m/h, solid concentration of 10%), a single device can process 100 tons of material per hour. Compared with traditional box filter presses, its diaphragm pressing technology can reduce the moisture content of the filter cake to below 30% and increase the solid content by more than twice. This means that the treated sludge can be directly sent as fuel to power plants for combustion, significantly reducing transportation costs.

The improvement of dehydration effect comes from the design of the diaphragm. When the feeding is completed, the equipment will inject high-pressure fluid medium into the diaphragm plate, causing the composite rubber diaphragm to bulge as a whole, resulting in secondary pressing of the filter cake. This squeezing and filtering method is more suitable for the dehydration needs of difficult materials such as chemical and pharmaceutical industries than simple mechanical squeezing.

Automated Configuration and Industry Applications

Fully automatic control is another highlight of this device. The standard configuration includes a PLC control system, a variable frequency pull plate mechanism, and a hydraulic pump station. Auxiliary devices such as an automatic cloth washing truck, conveyor, and mud storage hopper can be optionally selected. Some models also support advanced functions such as plate hole blowback and high-pressure air drying, achieving full automation from feeding, pressing to unloading.

In terms of application fields, the 500 level diaphragm filter press has successfully served multiple industries such as petrochemicals, pharmaceutical manufacturing, food processing, and coal mine wastewater. Whether it is treating heavy metal sludge in electroplating wastewater or separating slurry in lithium battery production, stable separation effect and clear filtrate quality can be maintained. Manufacturers such as Chiyuan can also provide customized solutions for flocculant addition, high temperature and high pressure according to customers' special needs.

From technical parameters to actual efficiency, the 500 square meter fully automatic diaphragm filter press represents the advanced level of modern solid-liquid separation technology. Its characteristics of large processing capacity, low moisture content, and high automation are providing reliable equipment support for environmental protection and resource recovery in various industries. With the continuous improvement of national standards for industrial wastewater treatment, such efficient dewatering equipment will play a more critical role.