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Explosion proof high-temperature mold temperature machine

NegotiableUpdate on 05/25

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Overview

Explosion proof high-temperature mold temperature machine is mainly used in special places such as flammable and explosive environments. Different explosion-proof levels are selected according to the characteristics and safety requirements of the usage scenario. All components of the explosion-proof high-temperature mold temperature machine are manufactured according to national explosion-proof standards. Xingde Machinery can customize explosion-proof mold temperature machines according to customer requirements

Product Details

Overview of Explosion proof High Temperature Mold Temperature Machine

The explosion-proof high-temperature mold temperature machine, also known as the explosion-proof oil temperature machine, explosion-proof oil heater, explosion-proof high-temperature mold temperature machine, and conventional mold temperature machine, operates on the same principle. The high-temperature circulating heat transfer oil is output from the application equipment and enters the explosion-proof high-temperature mold temperature machine. The equipment heats or cools the heat transfer oil according to the set temperature, and is transported by the high-temperature oil pump to the pipeline inlet of the application equipment, thereby achieving constant temperature control. Explosion proof high-temperature mold temperature machine is also a type of mold temperature machine. Explosion proof high-temperature mold temperature machine is mainly used in special places such as flammable and explosive environments. Different explosion-proof levels are selected according to the characteristics and safety requirements of the usage scenario. All components of the explosion-proof mold temperature machine are manufactured according to national explosion-proof standards. Xingde Machinery can customize explosion-proof mold temperature machines according to customer requirements.

Explosion proof high-temperature mold temperature machine function

‍basic function		Optional Features
✅	Display of outlet and return water temperature	🉑	Multi point temperature control, customizable units
✅	Heating power adjustment	🉑	RS485 communication enables automated management
✅	Automatic exhaust upon startup	🉑	PLC control, high reliability, strong anti-interference ability
✅	Computer PC board self optimizing microprocessor, PID automatic adjustment, simple operation	🉑	Timed power on/off and cooling function
✅	Hot water BY-PASS pressure relief circuit	🉑	Blowing up the return water function
✅	Adopting stainless steel integrated molding pipeline to reduce pipeline and rust scale	🉑	Explosion proof design for electrical control cabinets and pipelines
✅	The electric control box is detached from the main body, with good insulation effect and long service life of the electrical appliances
✅	Imported electrical accessories: WEST, ABB, CARLO, LS, SCHNEIDER, SIEMENS, OMRON, etc
✅	The safety protection and fault display system is complete, and maintenance and upkeep do not require professional personnel

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Advantages of Explosion proof High Temperature Mold Temperature Machine

🔰 Safety and Environmental Protection 🔋 Efficient and energy-saving 💎 Excellent quality 🎯 High precision

The explosion-proof high-temperature mold temperature machine has high temperature control accuracy, fast thermal conductivity, and high energy efficiency. The advantages are a wide temperature control range, good thermal stability, compact structure, fast temperature rise and fall speed, and precise temperature control. In addition to preheating, the explosion-proof high-temperature mold temperature machine also has cooling function. It can completely replace the original method of water cooling, which is safe and reliable, especially with complete protective measures, making it more comfortable for you to use. The use of explosion-proof high-temperature mold temperature machine can reduce the preheating time of the mold, improve the surface quality of the finished product, and enable fully automated production. Xingde explosion-proof high-temperature mold temperature machine can effectively ensure the quality stability of die-casting. Using imported accessories, PID automatic adjustment, temperature control accuracy can reach ± 1 ℃, safe and energy-saving! (Single) Xingde Machinery absorbs advanced technologies from both domestic and international sources, optimizes European design concepts, and offers a complete range of explosion-proof high-temperature mold temperature machine models at competitive prices! The explosion-proof high-temperature mold temperature machine has more than 15 safety protection systems, using stainless steel pipelines to reduce rust and save energy! Imported first-line brand accessories, explosion-proof high-temperature mold temperature machine with low failure rate and high stability!

🔰 Safety and Environmental Protection

🔋Higheffectenergy conservation

💎 Excellent quality

🎯 High precision

havePhase sequence, pressure, liquid level monitoring, overload and overtemperature alarm, automatic power-off and low-pressure dry burn protectionWait, make sure it is safer during use. The medium is water or thermal oil, heated by electric energy, environmentally friendly and pollution-free.

Special seamless pipelineOptimize design, reduce pipe resistance and dirt, and then go throughSpecial insulation treatmentThe heat transfer of water itself is fast, so it can be reusedSpecial heating tubeHigh thermal efficiency, faster heating speed than ordinary, energy-saving.

Adopting Swiss ABB, Carlo, American Crydom, UK WEST, French Schneider, SIEMENS, German SPECK, etcimport brandAccessories, the entire system can achieve PID regulation for heating and cooling. Optimize production processes and obtain quality system certifications such as ISO9001 and CE to ensure product quality.

The choice of mold temperature depends on the properties of the material, the size and shape of the product, and the mold structure, especiallyControl accuracy. The mold temperature directly affects the filling of the melt and the cooling of the product, and is an important factor in determining the molding cycle and product quality. Xingde'sAccuracy controlled within ± 1 degreeEnsure the improvement of finished product quality and automated production.

Function of explosion-proof high-temperature mold temperature machine

The function of the explosion-proof high-temperature mold temperature machine is to heat or cool the mold and maintain its working temperature, ensuring stable quality of injection molded parts and optimizing processing time. In the die-casting industry, the temperature of the mold plays a decisive role in the quality and time of die-casting. Die casting involves injecting high-temperature molten metal into the die casting cavity, followed by cooling and forming, resulting in complete die cast products. During this process, there is a significant temperature change in the die-casting mold, which requires temperature control through external equipment. The die-casting temperature is controlled at different stages with different requirements. If the temperature is too low during preheating during die-casting molding, the metal melt will solidify prematurely and the number of defective products will increase. If the temperature control during die casting is too low, the internal structure of the entire casting will become relatively loose. During the process of die-casting, as the number of injections increases, the temperature of the die-casting molding will gradually rise. At this time, an explosion-proof high-temperature mold temperature machine is needed to effectively control the temperature. If the temperature of die-casting continues to rise, it will cause the die-casting metal to stick to the mold, increasing the difficulty of unloading. At the same time, excessively high die-casting temperatures can cause the mold body to expand, thereby affecting accuracy. Only by controlling the temperature within a reasonable range can the success rate of the entire die-casting process be better ensured. In addition to preheating, the explosion-proof high-temperature mold temperature machine also has cooling function. And the temperature control accuracy reaches ± 1 ℃, which can completely replace the original simple water cooling method and die cast better products.

Principle of Explosion proof High Temperature Mold Temperature Machine

The working principle of the explosion-proof high-temperature mold temperature machine is to use electric heating to raise the temperature, and use (thermal oil or water) as the heat transfer medium. It operates in a closed-loop system at low pressure and high temperature, directly releasing heat to achieve the purpose of providing heat transfer. After delivering thermal energy to the mold, the forced liquid phase circulation method is used to heat → circulate → heat transfer → circulate → heat → heat transfer, and so on. The main control object is the temperature of the heat transfer medium, which must ensure stable, uniform, gentle heating and high-precision temperature control, and can operate at lower pressures. At the same time, there must be safety monitoring and protection devices. In this system, PID is used to automatically control a certain temperature of heat transfer medium. It enters from the inlet of the heater under the working pressure of the circulating pump. The heat transfer medium gradually increases in temperature through the heating system and then flows out from the outlet, so that the mold reaches the required temperature for the process, and controls and manages the processing process. The high-temperature oil pump sucks the heat transfer oil into the circulation path, and the explosion-proof high-temperature mold temperature machine control system controls the heat transfer oil to circulate at the required temperature. When the oil temperature is lower than the set temperature, the heating system heats the heat transfer oil and raises the oil temperature to the set temperature; When the oil temperature is higher than the set value, open the cooling water control solenoid valve to reduce the oil temperature to the set temperature. In this system, PID is used to automatically control a certain temperature of heat transfer medium. It enters from the inlet of the heater under the working pressure of the circulating pump. The heat transfer medium gradually increases in temperature through the heating system and then flows out from the outlet, so that the mold reaches the required temperature for the process, and controls and manages the processing process.

Characteristics of Explosion proof High Temperature Mold Temperature Machine

Explosion proof high-temperature mold temperature machine with computer touch control and separate electrical control, easy to operate and understand.
The temperature control meter adopts Japanese OMRON and RKC microcomputer dual group P.I.D control, with trigger type internal storage automatic calculation, accurate and reliable, saving more than 35% electricity.
Automatic exhaust function upon startup.
The safety protection and fault indication system is complete.
We use imported advanced components such as FUJI from Japan, OMROU from France, Schneider from France, SIEMENS from Germany, and ANLY from Taiwan.
Stainless steel one-piece molding, small tube donation, evenly cooked.
Functions such as suction mold oil return and full negative pressure operation.

The explosion-proof high-temperature mold temperature machine has a working temperature of up to 350 degrees, adopts advanced process design, high temperature control accuracy, fast thermal conductivity, and high energy efficiency.

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Application of Explosion proof High Temperature Mold Temperature Machine in the Industry

✅	Plastic and rubber industry	Hot pressing, rolling, extrusion, vulcanization forming
✅	Petroleum and Chemical Industry	Aggregation, condensation, distillation, melting, dehydration, forced insulation
✅	oil industry	Temperature control and heating of reaction vessels for fatty acid distillation, oil decomposition, concentration, esterification, vacuum deodorization, etc
✅	synthetic fiber industry	Aggregation, melting, spinning, stretching, drying
✅	Textile printing and dyeing work	Heat setting roller heating, drying room heating, heat capacity dyeing
✅	Nonwoven industry	non-woven fabric
✅	Pharmaceutical industry, feed industry	bake
✅	Paper industry	Dry and corrugated paper processing
✅	wood industry	Multi laminated board, fiberboard pressure forming, laminated board heating, hot pressing board heating, hydraulic press temperature control, wood drying
✅	Building materials work	Drying gypsum board, heating asphalt, and curing concrete components
✅	Machinery industry	Spray painting, printing drying, die-casting
✅	food industry	Oven heating, sandwich pot heating
✅	Air conditioning industry	Heating for industrial plants and civil buildings
✅	Road construction industry	Asphalt melting and insulation
✅	Light industry, raw material processing, electronic products	Production lines for ink, laundry detergent, lithium batteries, LED lights, etc
✅	electroplating industry	Galvanized, chrome plated
✅	Printing	Dyeing temperature control, drying
✅	Other industries that require heating and constant temperature

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Service Process for Explosion proof High Temperature Mold Temperature Machine

💯 Xingde Machinery provides you with efficient and thoughtful service experience, solving your temperature control problems! 💯

◆ Professional and technical personnel conduct research to comprehensively understand the actual needs of customers ◆ Free consulting services and feasible technical selection plans ◆ Coordinated on-site inspections to confirm models ◆ Nationwide door-to-door delivery, strong freight logistics support ◆ Logistics tracking to ensure timely delivery ◆ Irregular customer follow-up, tracking after-sales service ◆ One year warranty for the entire machine, lifelong maintenance and upkeep!

📞 technical advice

📝 scheme design

💰 Cooperation negotiation

🔧 Customized production

🚚 Logistics delivery

👨 Installation and debugging

🏫 Technical training

📅 life service

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