Fully automatic hydraulic door opening steam pressure vessel

NegotiableUpdate on 04/25

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Nature of the Manufacturer: Producers

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Overview

Product Introduction: ◆ Product Introduction: Autoclave, also known as steam curing kettle or pressure steam kettle, is a large pressure vessel with a large volume and heavy weight. Autoclaves are widely used in building materials such as aerated concrete blocks, concrete pipe piles, gray sand bricks, coal ash bricks, microporous calcium silicate boards, new lightweight wall materials, insulation asbestos boards, high-strength gypsum, etc

Product Details

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Autoclave, also known as steam curing kettle or pressure steam kettle, is a large pressure vessel with a large volume and heavy weight.

The steam pressure vessel is widely used for steam curing of building materials such as aerated concrete blocks, concrete pipe piles, gray sand bricks, coal ash bricks, microporous calcium silicate boards, new lightweight wall materials, insulation asbestos boards, high-strength gypsum, etc. The hydrothermal reaction of CaO-Si02-H2O is completed inside the vessel.

The fully automatic hydraulic door opening steam pressure vessel is a new type of steam pressure vessel with a door opening mechanism developed by our company to solve the problem of low efficiency in the traditional steam pressure vessel door opening method. The technical personnel of the centralized group company have researched and developed the door opening mechanism of the steam pressure vessel. The steam pressure vessel of this door opening mechanism can be opened and closed slowly by using a hydraulic push rod, greatly improving the level of automation operation, reducing the labor intensity of workers, improving production efficiency, and saving maintenance costs of the steam pressure vessel.

◆ Product Usage:

Autoclaves are widely used in the steam curing of building materials such as aerated concrete blocks, pipe piles, gray sand bricks, coal ash bricks, microporous calcium silicate boards, new lightweight wall materials, insulation asbestos boards, high-strength gypsum, etc. They are also widely used in the production of rubber products, wood drying and anti-corrosion treatment, heavy metal smelting, refractory brick oil infiltration and coal infiltration, glass steam curing, high-pressure treatment of chemical fiber products, high-temperature and high-pressure treatment of food, pulp steaming, cable vulcanization, fishing net shaping, as well as pressure steam curing processes in chemical, pharmaceutical, aerospace industries, insulation materials, textile, military industries, etc.

Performance advantages

1. Our group company has conducted ANSYS finite element analysis and calculation on various components of the autoclave and its body to ensure the safety, reliability, and longer service life of the autoclave performance.

2. Our group company has multiple national patents for automatic door opening devices for steam pressure vessels, involving systems such as automatic operation, positioning adjustment, and safety interlocking. Comprehensive patent support ensures the efficiency, safety, and convenience of the equipment during operation;

3. The butt weld between the head and flange of our group company's steam pressure kettle cover adopts double-sided submerged arc automatic welding, and undergoes flaw detection and overall heat treatment after welding, eliminating forging stress and welding stress. This welding and heat treatment process is in a leading position in the domestic steam pressure vessel production field.

4. The steam pressure kettle products produced by our group company have advanced design and rigorous manufacturing; Pipeline operation, stable quality, high efficiency; The product can be shipped as a whole or in sections, flexibly adapting to user needs; Good overall compatibility, short installation cycle, and low investment cost.

5. Our group company aims to promote the automation and intelligence of the steam curing system for steam pressure vessels. We can configure an automatic pressure control system inside the vessel to achieve full automation of the opening and closing of the vessel door and the rise and fall of the vessel pressure, reduce labor costs, improve safety, and enhance the quality of steam cured products.

Technical Parameter

model	Inner diameter of kettle body (m)	Length	Maximum working pressure (Mpa)	Maximum operating temperature (℃)	Design pressure (Mpa)	Design temperature (℃)	Working medium	Total length L (m)	Width W (m)	Height H (m)
FGZCS 1.0-1.65 x L	Φ1.65	Developed according to user requirements	1.0	183	1.1	187	Saturated steam condensate water	L+0.65	2.619	2.595
FGZCS 1.3-1.65 x L	Φ1.65		1.3	195	1.4	198		L+0.65	2.619	2.595
FGZCS 1.0-2.0 x L	Φ2.0		1.0	183	1.1	187		L+0.9	2.965	3.225
FGZCS 1.1-2.0 x L	Φ2.0		1.1	187	1.2	192		L+0.9	2.965	3.225
FGZCS 1.3-2.0 x L	Φ2.0		1.3	195	1.4	198		L+0.9	2.965	3.225
FGZCS 1.5-2.0 x L	Φ2.0		1.5	201	1.6	204		L+0.9	2.965	3.255
FGZCS 1.3-2.2 x L	Φ2.2		1.3	194	1.4	197		L+1.3	3.288	3.43
FGZCS 1.5-2.2 x L	Φ2.2		1.5	201	1.6	204		L+1.3	3.288	3.43
FGZCS 1.3-2.4 x L	Φ2.4		1.3	194	1.4	197		L+1.56	3.154	3.917
FGZCS 1.5-2.4 x L	Φ2.4		1.5	201	1.6	204		L+1.56	3.154	3.917
FGZCS 1.3-2.5 x L	Φ2.5		1.3	195	1.4	197		L+1.56	3.254	4.017
FGZCS 1.5-2.5 x L	Φ2.5		1.5	201	1.6	204		L+1.56	3.254	4.017
FGZCS 1.3-2.68 x L	Φ2.68		1.3	194	1.4	197		L+1.754	3.28	4.143
FGZCS 1.5-2.68 x L	Φ2.68		1.5	201	1.6	204		L+1.754	3.28	4.143
FGZCS 1.3-2.85 x L	Φ2.85		1.3	194	1.4	197		L+1.754	3.58	4.493
FGZCS 1.5-2.85 x L	Φ2.85		1.5	201	1.6	204		L+1.754	3.58	4.493
FGZCS 1.3-3.0 x L	Φ3.0		1.3	194	1.4	197		L+1.8	4.537	4.66
FGZCS 1.5-3.0 x L	Φ3.0		1.5	201	1.6	204		L+1.8	4.537	4.66
FGZCS 1.3-3.2 x L	Φ3.2		1.3	194	1.4	197		L+1.9	4.74	5.131
FGZCS 1.5-3.2 x L	Φ3.2		1.5	201	1.6	204		L+1.9	4.74	5.131

remarks:
1. According to user requirements, the effective length of the autoclave can be adjusted appropriately.
2. Other non-standard autoclaves can be specially designed according to user requirements.
3. The specific specifications and models shall be subject to the contract agreement.
4. Technical parameters are subject to change without prior notice.

Working principle

The hydraulic door opening mechanism consists of a door opening hydraulic cylinder, a revolving hydraulic cylinder, a shaft and kettle door connection device, a clamp positioning device, a hydraulic cylinder limit device, a hydraulic system, etc. When opening the kettle door, the operator should first open the control valve or button of the rotary hydraulic cylinder, rotate the clamp, and make the clamp teeth offset from the flange teeth of the kettle cover. Then open the control valve or button of the hydraulic cylinder to open the kettle door.

When closing the kettle door, first open the control valve or button of the hydraulic cylinder for opening the door to achieve the closure of the kettle door. Then open the control valve or button of the hydraulic cylinder for rotating the door, rotate the clamp to align the clamp teeth with the flange teeth of the kettle cover, and lock the kettle door.