Large horizontal ultrafine crusher equipment

NegotiableUpdate on 01/05

Model

Nature of the Manufacturer: Producers

Product Category

Place of Origin

Online Consult

Overview

The Juncheng large horizontal ultrafine crusher equipment utilizes high-intensity vibration to subject materials to high acceleration impact, shearing, and grinding in the grinding cylinder, achieving ideal crushing effects in a short period of time. The material becomes fluidized during the crushing process, allowing each particle to have the same motion state, achieving precise mixing while crushing.

Product Details

JCWF-100BLarge scale ultrafine crusher equipmentTechnical parameters:

Nominal volume	100L
Loading quantity	35L
power supply voltage	380V(three-phase)/50HZ
Main power	15 KW
main bearing	ImportSKF
work system	Automatic flipping type
Flip limit	Electronic induction limit
electrical appliance control	Touchscreen microcomputer control/button operation
Grinding cylinder	304Stainless steel thickness16mThe inner wall is finely ground and smooth, with a full arc shape*
medium	304Stainless steel precision grinding
soundproof enclosure	Stainless steel with tempered glass composite soundproof room
Technical Requirements	comply withGMPCertification requirements
Grinding cylinder water jacket	Full water jacket (inside)+outside+Double sided wall water jacket), equipped with insulation layer
Material cylinder connection	Double link quick opening device (with wrench)
Lifting device	One click button control pneumatic lifting device
Unloading device	The material box automatically flips down to discharge materials
cooling method	Refrigerator cooling/Circulating water cooling
Crushing working temperature	＜10℃
Feed particle size	≤10（mm）
discharge particle size	100-10000eye
Overall dimensions:	2450x1660x1920(mm)
produce quantity	20-150h
heavy quantity	3000kg
Prepare refrigeration unit	JCWF-10P/JCWF-15P

介绍2-100.jpg

JunchengLarge horizontal ultrafine crusher equipmentIn order to improve the efficiency and effectiveness of crushing, high-speed impact force and shear force are used to compress, tear and crush materials under the action of bidirectional composite force. The magnitude of this crushing force is not affected by the quality of the material, and materials with small mass are also subjected to large force, greatly shortening the crushing time and improving the crushing efficiency; At the same time, due to the fluidized state of the material and the same stress state of each particle, its own viscous effect can form uniformly dispersed and precisely composite particle clusters in the finished product, increase density and improve bioavailability, and enhance micro crushing efficiency and technology. The technology of optimizing and adapting according to the different characteristics of materials while ensuring the improvement of micro crushing efficiency and effectiveness. Considering the diversity and complexity of traditional Chinese medicine ingredients, fully enclosed multi grinding without screening technology is adopted in the crushing process. The fully enclosed operation is not graded, and the active ingredients are preserved, effectively avoiding phenomena such as segregation and loss of active ingredients, and environmental pollution caused by dust spillage.

Large horizontal ultrafine crusher equipmentUsing low-temperature ultrafine grinding technology, the grinding chamber with low grinding temperature is equipped with a cooling closed-loop circulation system, and the powder discharge temperature is not higher than 40 ℃. The temperature of the refrigeration system can reach -30 ℃. It can crush materials that are difficult to crush at room temperature, with high crushing efficiency and strong crushing ability, such as fibers, heat sensitive and easily deteriorated substances. After ultrafine grinding of the material, the particle size of the product is small and the particle size distribution range is narrow. The cell walls of the vast majority of cells are ruptured, and the active ingredients inside the cells do not need to pass through the cell wall barrier to directly contact the drug delivery site, greatly improving the absorption rate of the active ingredients; At the same time, the contact area between the micro powder and the administration site is large, and the retention time of the active ingredient in the body is prolonged, resulting in a significant increase in absorption.

The process characteristics of Juncheng 100 horizontal ultrafine crusher:

1. Compliant with GMP design, the material in contact with the material is made of materials that meet the requirements of drug and food standards.

2. The inner wall of the grinding cylinder should be precision machined, and the interior of the grinding cylinder should be smooth, with a smooth transition and polished; Ra value ≤ 0.4 μ m.

3. The medium rod is precision processed with uniform thickness, resulting in uniform particle size and excellent crushing effect of the material.

3. The sealing of the discharge port is tight, and there is no powder leakage during the operation of the machine body.

4. The electrical indicator lights are working properly. The motor is waterproof and moisture-proof, with overload protection and leakage tripping device.

5. The grinding chamber is equipped with a cooling closed-loop circulation system and is designed with a full water jacket.

6. Select the appropriate model based on the actual production requirements. Pay attention to whether the model marked by the merchant matches the actual nominal volume and loading amount. Customers can determine it by the size of the material box, the size of the medium rod, and the quantity of medium.

7. The equipment adopts measures such as dust prevention, leakage prevention, noise prevention, and insulation.

8. The product has uniform particle size, high output, low unit energy consumption, light noise pollution, good wear resistance, and adjustable vibration frequency and intensity.