Manufacturer of intelligent manufacturing overall solution for tablet production line

Manufacturer of intelligent manufacturing overall solution for tablet production line

The intelligent integrated solution breaks through the bottleneck of continuous production information transmission and physical transmission, solves the automation operation of the production process, digital traceability of process data, and information-based control of the production process. Reliability meets the goal of intelligent production in pharmaceutical workshops. Realize full process production control from order to final product. Build a complete intelligent manufacturing plan.

Large database managementIntegrate all data, establish information rules, unify database formats, and connect device layer and management layer software. Realize digital control of the production process and achieve transparency in production.

System Administration- Multi layer access mechanism, software system database layer only accepts access from business logic layer, identity recognition or password verification function, multi-level permission control, good logging function, and information can be traced and queried. Integration of systems across multiple platforms.

Process management- Complete the process flow design, collect key information in the process path, and obtain data through interfaces. Process management includes modules for process path, intermediate product management, and process management. Implement flexible batch formula control.

Task ManagementIntelligent scheduling effectively mobilizes the resources of the production line, and allocates and uses materials, personnel, and machinery equipment in a reasonable manner. It includes four functional modules: order management, intelligent scheduling, intermediate product tasks, and process tasks. Realize the integration of production management and intelligent devices.

Equipment layout optimizationFully consider factors such as equipment layout, production process flow, AGV travel route, environmental constraints, etc., and optimize the workspace layout based on system layout design methods.

Material Management- Adopting multiple recognition technologies to automatically identify material and barrel information, and conducting secondary automatic verification of information. Realize unmanned automatic feeding. Eliminate human error.

Quality Management- Retrieve information on inspection tasks, process parameters to be fed back, and inspection parameters. The system can switch between inspection task states, provide feedback on inspection data, and automatically determine whether it is qualified. Support the addition of theoretical values, upper and lower tolerances, and the selection of inspection standards, as well as the analysis of actual measurement data of process parameters. Build a quality transmission system and control system.

remote control- Implement remote control of monitoring systems for existing standalone devices. Implement the application of mobile tablet technology, develop an APP and web backend system, and realize remote maintenance and alarm functions.

Automatic material transfer- Intelligent operation type AGV transfer platform; Single machine automatic auxiliary equipment; Continuous automatic control command. Automated logistics and production are connected to complete path planning and achieve autonomous positioning and transfer of logistics. Realize integrated transmission of information flow and logistics.

Process consistency transmission- Select existing process paths and material type data; You can search and filter based on the process path, and also search through links in the process path list.

Resource Management- Conduct activities such as information acquisition, scheduling, and monitoring of various resources within the production line. Resource management within the system mainly includes equipment management, material management, and process management.

Manufacturer of intelligent manufacturing overall solution for tablet production line