Open door autoclave

NegotiableUpdate on 04/25

Model

Nature of the Manufacturer: Producers

Product Category

Place of Origin

Online Consult

Overview

Product Introduction:

Product Details

◆ Product Introduction:

Open door autoclave is a large pressure vessel with a large volume and heavy weight. Composed of kettle body, kettle cover, support, valve instruments and safety accessories, with steel rails and steam distribution pipes laid inside. The kettle cover is formed by pressing Q345R pressure vessel specific steel plate, and the kettle body is formed by rolling Q345R pressure vessel specific steel plate; The kettle cover and kettle body flange are forged and processed as a whole from 16Mn, and are subjected to overall heat treatment after CNC machining to eliminate forging and welding stresses. And carry out secondary precision machining to fully ensure the lightness and flexibility of the kettle door switch. Equipped with comprehensive manual and automatic safety interlock devices to ensure the safe operation and handling of the autoclave.

To advanceautoclaveThe production system is automated and intelligent. Our group company has independently developed hydraulic (pneumatic) assisted quick opening autoclaves and fully automatic hydraulic (pneumatic) quick opening autoclaves, which can be equipped with an automatic pressure control system inside the kettle, realizing the automation of the opening and closing of the kettle door and the rise and fall of the kettle pressure, reducing labor costs, improving safety, and enhancing the quality of steam cured products.

◆ Product Usage:

The upper door steam pressure kettle is widely used in the steam pressure curing of building materials such as aerated concrete blocks, pipe piles, gray sand bricks, coal ash bricks, microporous calcium silicate boards, new lightweight wall materials, insulation asbestos boards, high-strength gypsum, etc. It completes the hydrothermal reaction of CaO-SiO2-H2O inside the kettle. It is also widely used in the production of rubber products, wood drying and anti-corrosion treatment, heavy metal smelting, refractory brick oil infiltration and coal infiltration, glass steaming and curing, high-pressure treatment of chemical fiber products, high-temperature and high-pressure treatment of food, pulp steaming and cooking, cable vulcanization, fishing net shaping, as well as pressure steaming and curing processes in chemical, pharmaceutical, aerospace, insulation materials, textile, military and other industries.

Performance advantages

1. Our group company has conducted ANSYS finite element analysis and calculation on various components of the autoclave and its body to ensure the safety, reliability, and longer service life of the autoclave performance.

2. Our group company has multiple national patents for automatic door opening devices for steam pressure vessels, involving systems such as automatic operation, positioning adjustment, and safety interlocking. Comprehensive patent support ensures the efficiency, safety, and convenience of the equipment during operation;

3. The butt weld between the head and flange of our group company's steam pressure kettle cover adopts double-sided submerged arc automatic welding, and undergoes flaw detection and overall heat treatment after welding, eliminating forging stress and welding stress. This welding and heat treatment process is in a leading position in the domestic steam pressure vessel production field.

4. The steam pressure kettle products produced by our group company have advanced design and rigorous manufacturing; Pipeline operation, stable quality, high efficiency; The product can be shipped as a whole or in sections, flexibly adapting to user needs; Good overall compatibility, short installation cycle, and low investment cost.

5. Our group company aims to promote the automation and intelligence of the steam curing system for steam pressure vessels. We can configure an automatic pressure control system inside the vessel to achieve full automation of the opening and closing of the vessel door and the rise and fall of the vessel pressure, reduce labor costs, improve safety, and enhance the quality of steam cured products.

Technical Parameter

Model number	Inner diameter of kettle body (m)	Effective length	Maximum working pressure (Mpa)	Maximum operating temperature (℃)	Design pressure (Mpa)	Design temperature (℃)	Working medium	Total length L (m)	Width W (m)	Height H (m)
FGZCS 1.0-1.65 x L	Φ1.65	Developed according to user requirements	1.0	183	1.1	187	Saturated steam condensate water	L+0.65	2.619	2.595
FGZCS 1.3-1.65 x L	Φ1.65		1.3	195	1.4	198		L+0.65	2.619	2.595
FGZCS 1.0-2.0 x L	Φ2.0		1.0	183	1.1	187		L+0.9	2.965	3.225
FGZCS 1.1-2.0 x L	Φ2.0		1.1	187	1.2	192		L+0.9	2.965	3.225
FGZCS 1.3-2.0 x L	Φ2.0		1.3	195	1.4	198		L+0.9	2.965	3.225
FGZCS 1.5-2.0 x L	Φ2.0		1.5	201	1.6	204		L+0.9	2.965	3.255
FGZCS 1.3-2.2 x L	Φ2.2		1.3	194	1.4	197		L+1.3	3.288	3.43
FGZCS 1.5-2.2 x L	Φ2.2		1.5	201	1.6	204		L+1.3	3.288	3.43
FGZCS 1.3-2.4 x L	Φ2.4		1.3	194	1.4	197		L+1.56	3.154	3.917
FGZCS 1.5-2.4 x L	Φ2.4		1.5	201	1.6	204		L+1.56	3.154	3.917
FGZCS 1.3-2.5 x L	Φ2.5		1.3	195	1.4	197		L+1.56	3.254	4.017
FGZCS 1.5-2.5 x L	Φ2.5		1.5	201	1.6	204		L+1.56	3.254	4.017
FGZCS 1.3-2.68 x L	Φ2.68		1.3	194	1.4	197		L+1.754	3.28	4.143
FGZCS 1.5-2.68 x L	Φ2.68		1.5	201	1.6	204		L+1.754	3.28	4.143
FGZCS 1.3-2.85 x L	Φ2.85		1.3	194	1.4	197		L+1.754	3.58	4.493
FGZCS 1.5-2.85 x L	Φ2.85		1.5	201	1.6	204		L+1.754	3.58	4.493
FGZCS 1.3-3.0 x L	Φ3.0		1.3	194	1.4	197		L+1.8	4.537	4.66
FGZCS 1.5-3.0 x L	Φ3.0		1.5	201	1.6	204		L+1.8	4.537	4.66
FGZCS 1.3-3.2 x L	Φ3.2		1.3	194	1.4	197		L+1.9	4.74	5.131
FGZCS 1.5-3.2 x L	Φ3.2		1.5	201	1.6	204		L+1.9	4.74	5.131

remarks:
1. According to user requirements, the effective length of the autoclave can be adjusted appropriately.
2. Other non-standard autoclaves can be specially designed according to user requirements.
3. The specific specifications and models shall be subject to the contract agreement
4. Technical parameters are subject to change without prior notice.

Working principle

It mainly consists of a kettle body device, a kettle cover device, a swinging device, a hand cranked reducer, a safety interlock device (including manual safety interlock device and electrical safety interlock device), a kettle body support, insulation layer, sealing device, pipeline valves and instruments, drainage device, and electrical control cabinet.

The design and manufacturing of various structures of the steam pressure vessels produced by our group company are safe and reliable, with reasonable structures, fully ensuring the stable working performance of the steam pressure vessel products.