SHJ35D Water Pulling Strip Production Line

List of Typical Material Operation Abilities of SHJ-35D High Torque Machine (Reference Values)

Drop box
Material: Stainless steel.
Installation location: transition bin between the weight loss feeder and the extruder barrel discharge port
Building block side feeder
Drop box: made of stainless steel material
Side feeding motor:
Speed ratio: i=19.85
Power: 1.1kw.
Output speed: 5-75rpm, constant speed output.
Screw diameter: 36mm.
Center distance: 30mm.
Building block type feeding screw, made of high-quality high-speed tool steel (W6Mo5Cr4V2) from Shanggang Fifth Factory, heat-treated and high-temperature quenched HRC56-60.
Cylinder material: 38CrMoAlA, nitrided treatment, hardness 950~1000HV.
Twin screw extruder host
The aspect ratio L/D is 44:1.
Gearbox: German original imported Henschel brand
Model: TGE3-34-DOS-2.5
Transmission speed ratio: i=2.5.
Dual output shaft speed: 5-600rpm.
Specific torque: 12Nm/cm.
Main motor:
Power: 22kw.
Rated speed: 1500 r/pm.
Manufacturer: AC variable frequency Siemens motor.
Variable frequency speed regulation: ABB frequency converter
Coupling:
Brand: BIBBY UK
Model: RO1A Free 35G
Simultaneously equipped with micro switch
Screw:
Diameter: 35.6mm in diameter.
Spiral groove ratio: D/d=1.5.
Material: Made of high-quality high-speed tool steel (W6Mo5Cr4V2) from Shanggang Fifth Factory, heat-treated and high-temperature quenched HRC58-62.
Screw speed: 5-600 rpm.
Screw components: divided into conveying screw blocks, mixing screw blocks, kneading screw blocks, damping blocks, and counter rotating screw blocks.
Screw structure: Screw components are arranged and combined in series.
Screw rotation form: Twin screw meshing type co rotating.
Core shaft:
Material: Made of high-quality alloy steel 40CrNiMoA with high toughness, high bending resistance, and high strength, with a quenched and tempered hardness of HB300-350.
Connection form with the core shaft: involute spline.
Cylinder water circulation cooling system:
Spiral tube water circulation cooling section: Section 11. The machine head is not cooling down.
Pump motor, 1 unit: power 0.55 Kw, 380V/50Hz.
Circulating water tank, 1 unit: made of stainless steel material.
Condenser, 1 unit.
Cooling medium soft water.
The cooling control solenoid valve is an Italian CEME high-precision solenoid valve.
Water cooler
Barrel:
Inner diameter of the barrel: 36mm.
Material: The cylinder shell is made of 45 # steel as the base material, and the ∞ inner hole is lined with high-quality wear-resistant alloy liner alpha-101.
Barrel heating system:
Heating section: There are a total of 11 sections, with 11 sections of the cylinder and 10 sections heated (the first section of the feeder cylinder is not heated), and the first section of the machine head is heated.
Heating method: electric heating rod heating.
Vacuum pumping system:
Vacuum position of the cylinder: Section 10 cylinder.
Vacuum pump: Model: SK-0.8B
The power is 1.5 kW, 380V/50Hz.
Vacuum degree -0.07~-0.09Mpa, pumping volume: 48 m3/hr
Vacuum cylinder:
Capacity: 31L.
Pipeline and exhaust chamber:
Type 35
Head device:
Configure head pressure sensing device: 0-350bar
Configure the head melting temperature sensing display device: 0-400 ℃
Configure the water drawn strip cutting machine head and strip outlet die.
The material of the mold head is 38CrMoAlA, with surface nitriding treatment, HV=950~1100；
One strip board: 5-hole strip with a diameter of 3.5mm;
Cooling water tank
Size: Length 3000mm
Material: Stainless steel.
Material strip guide wheel: The bracket is made of stainless steel material, and the guide wheel is made of nylon.
Circulating water pipeline; Inlet 1/, equipped with a ball valve. Water output of 1.5/L, equipped with a ball valve.
Sink bracket: 4 # angle steel, equipped with movable pulleys for easy movement.
LQ-100 type granulator
Motor power: 2.2kw, brand: Taizhou Mushi
Speed regulation method: slip speed regulation
Number of cutting strips ≤ 6
Maximum traction speed: 96m/min
Particle size: ￠ 3 * 3
Maximum output: 100KG/H
Rotating blade diameter * length: ￠ 120 * 960mm
Rubber roller size diameter * length: ￠ 90 * 70mm
Number of rotating teeth: 14
Blade Material: WG92
Blade material: Inlaid alloy
Dimensions: Length * Width * Height 750 * 650 * 1400 mm