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Several common faults and solutions of fully automatic bead blasting production line
Date: 2024-08-21Read: 9
The fully automatic bursting bead production line is a specialized equipment for producing bursting beads and smoke beads. The process principle is to quantify the liquid in the rubber mold, and when a concentric combination flow column is formed at the drip port, it is driven by swinging to evenly cut and separate the liquid. Under the surface tension of the liquid, spherical pellets are naturally formed (shaped), which are cooled, separated, solidified (shaped) in the circulation system and automatically discharged outside the machine.
Several common faults and their causes and solutions in the fully automatic bead blasting production line:
1. Phenomenon: Exploding beads appear to fall into clusters (one pill, two pills) or form clusters
Reason: Inappropriate cutting amount and unreasonable bead blasting speed
Solution: High speed self-priming pump speed, high-speed cutting quantity and position.
2. Phenomenon: It was found that the drip pills were not flowing smoothly
Reason: There is a foreign object on the nozzle
Solution: Clean the nozzle
3. Phenomenon: Poor closure of bursting beads
Reason: Unreasonable temperature of the adhesive solution
Solution: Adjust the temperature of the adhesive solution
4. Phenomenon: Poor formation of bursting beads
Reason: The power of the adhesive does not meet the process requirements, the heating temperature of the nozzle is too high, and the cooling temperature of the paraffin oil has changed
Solution: Replace the adhesive solution, check the heating temperature of the nozzle, and adjust the cooling temperature at high speed
5. Phenomenon: Inaccurate or unstable bead loading quantity
Reason: The liquid has bubbles or is too thick, the feed pump leaks or the machine is loose
Solution: Improve the liquid state of the material, repair or replace the feeding pump components