1、 Unit Overview

The 30B series high-efficiency crushing unit is an industrial grade equipment designed based on multi-stage dynamic crushing technology, specifically developed for the processing needs of brittle materials in industries such as pharmaceuticals, chemicals, and food. Its core design integrates centrifugal shearing, impact crushing, and negative pressure dust removal functions, meeting the strict requirements of GMP standards for production environment cleanliness. A typical configuration includes a host, a cyclone separator, a bag filter, and an electrical control system, achieving integrated operation of the entire process of crushing, grading, and collection.

2、 Technical Principles and Core Design

1. Crushing mechanism

Adopting a staggered toothed disc structure, the movable toothed disc (rotating at 3800-5300rpm) forms a high-strength shear field with the fixed toothed disc, achieving micrometer level crushing through impact, friction, and material collision.

Equipped with a centrifugal grading device, the sieve free design supports adjustment of 60-220 mesh fineness, avoiding the problem of clogging in traditional sieves.

2. Dust removal system

Integrated negative pressure conveying and ESC capture box, dust capture efficiency ≥ 99%, ensuring no dust overflow in the working environment.

The bag filter material can be repeatedly cleaned, reducing the cost of consumables.

3. Material and safety

The contact material components are made of 304 stainless steel, which is corrosion-resistant and meets food/drug hygiene standards.

Fully enclosed casing and seismic resistant structure design, reducing noise to below 75dB.

3、 Industry application scenarios

1. Pharmaceutical manufacturing

Ultra fine grinding of traditional Chinese medicine decoction pieces (with a fineness of 200 mesh) to improve the dissolution rate of bioactive ingredients.

Pre mixing treatment of Western medicine raw materials to ensure the uniformity of the formulation.

2. Food processing

Sugar and spices are crushed at low temperatures to retain flavor compounds.

Grain and bean flour production capacity has increased by 40% compared to traditional equipment.

3. Chemical production

Preparation of plastic powder with concentrated particle size distribution (D90 deviation<5%).

Fine processing of pesticide carrier materials to improve product suspension rate.

4、 Technological Evolution Direction

1. Intelligent upgrade: Introducing IoT sensors for real-time monitoring of bearing temperature and vibration data, predicting maintenance cycles.

2. Modular design: The quick detachable gear disc component reduces the changeover time to within 15 minutes.

3. Energy saving optimization: Permanent magnet synchronous motor replaces asynchronous motor, reducing comprehensive energy consumption by 20%.