Eye drops filling equipmentDuring use, various faults may be encountered. Here are some common faults and their solutions:

1、 Inaccurate filling volume

1. Fault manifestation: The filling volume is too much or too little, which does not match the set value.

2. Solution:

Check if there are any foreign objects blocking the filling channel, clean the inlet of the material tank and the filling nozzle.

Adjust the number dial or unit and ensure that the time changes normally after adjustment. If there is a problem, turn off the power and reconnect it.

For situations where the liquid level is stable but the filling amount is inaccurate, check whether the replenishment amount of the material tank is sufficient, reset the filling time or adjust the ball valve on the filling head.

If there is suspicion of a calibration issue with the weighing system, the weighing system should be recalibrated.

2、 Abnormal operation of the machine

1. Fault manifestation: The device cannot operate normally after startup, or there is a lag during operation.

2. Solution:

Check if the power supply is connected properly and if the voltage is stable.

Check whether the internal transmission components of the equipment are damaged or loose, such as bearings, gears, etc.

For faults caused by abnormal electrical connections, check whether the circuit is damaged, whether the terminals or plugs are loose, whether the joints are loose, etc., and promptly repair or replace damaged parts.

3、 Material leakage

1. Fault manifestation: Material leaks from equipment gaps or filling heads during the filling process.

2. Solution:

Check if the ball valve inside the filling head is damaged or poorly sealed, and replace the damaged ball valve in a timely manner.

Check if the sealing ring on the piston is damaged or aged, replace the sealing ring in a timely manner, and ensure that the piston is securely fastened to the piston cylinder.

Clean up residual materials inside the equipment to ensure that it is clean and free of debris.

4、 Filling head blockage

1. Fault manifestation: The filling head cannot discharge normally or the discharge is uneven.

2. Solution:

Clean the blockage inside the filling head to ensure that the filling channel is unobstructed.

Check whether the aperture of the filling head is worn or deformed, and promptly repair or replace worn filling heads.

5、 Sensor malfunction

1. Fault manifestation: The equipment cannot accurately identify the location or filling amount of the material, resulting in inaccurate filling.

2. Solution:

Check whether the sensor is damaged or contaminated, and clean or replace the damaged sensor in a timely manner.

Adjust the position and sensitivity of the sensor to ensure accurate identification of material location and filling volume.

Daily maintenance and upkeep

To ensureEye drops filling equipmentStable operation and extended service life, daily maintenance and upkeep are equally important:

Regularly clean the residual materials and debris inside the equipment to maintain its cleanliness.

Check and tighten the screws and connecting components inside the equipment to prevent loosening and detachment.

Regularly lubricate and maintain the transmission components of the equipment to ensure smooth operation.

Regularly check the electrical connection components and circuits of the equipment to ensure that they are connected properly without any abnormalities.

Common malfunctions of eye drops filling equipment include inaccurate filling volume, abnormal machine operation, material leakage, blocked filling heads, and sensor failures. Corresponding solutions can be taken to repair and maintain these faults. At the same time, strengthening daily maintenance and upkeep is also key to ensuring stable operation and extending the service life of equipment.