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Reasons and solutions for the occurrence of top car phenomenon in a single stamping machine
Date: 2020-12-22Read: 1
Single stamping machine is a small desktop electric continuous pressing machine that can also be hand cranked. Today, the editor will take you to understand the reasons and solutions for the phenomenon of top loading in the stamping machine when placing an order.
Top up the car, that is, after entering the middle mold and "topping it up", the machine stops running. When driving, due to the high load, the engine is often damaged or the motor is burned out.
Reason for occurrence:
⑴ The pressure is adjusted too much; The pill is hard
⑵ Repeat feeding
⑶ The eccentric wheel housing and main shaft hole lack oil, resulting in excessive rotational resistance and even severe wear, leading to the phenomenon of "biting"
⑷ The belt is too loose
⑸ Improper starting position
(6) Insufficient hand cranking force
Prevention and treatment:
When adjusting the pressure, it should be gradually adjusted and not adjusted too much at once, and the pill should not be pressed too hard
⑵ Avoid repeated feeding
⑶ Regularly maintain lubrication. If it has been severely worn or "bitten", it must be disassembled and repaired immediately.
Adjust the belt by using the two adjustment nuts on the electromechanical base plate. Pay attention to locking after adjustment.
Regardless of manual or electric tablet pressing, the upper punch rod should be in the rising position before starting. If the upper punching plate is started in the descending position, the middle pressing plate will enter immediately after starting. At this time, due to the low inertia of the machine's speed not yet rising, it is easy to cause the top of the car.
When starting or when the upper punch passes through a low point, a relatively strong force must be applied to the hand cranked tablet.
⑺ In case of top up during electric tablet pressing, the power should be immediately turned off to avoid burning the motor. When the situation of the top car is relatively light, the hand wheel can be turned by hand to make the upward punch pass through the "dead point" (but it cannot be reversed to avoid repeated feeding of the feeder, which may cause more serious top car). When driving severely, loosen the connecting rod lock nut, turn the upper punch rod to raise it to reduce pressure, and then turn the handwheel to push the pill out. Then readjust the hardness of the pills.