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E-mail
keante2019@163.com
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Phone
19963538795
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Address
Workshop 6, Intelligent Optoelectronic Industrial Park, No. 16 Heilongjiang Road, Liaocheng Economic and Technological Development Zone
KoAnte (Shandong) Intelligent Equipment Co., Ltd
Fully automatic multi stamping machine: an intelligent solution to empower tablet production
Date: 2025-09-05Read: 0
In tablet production in the pharmaceutical, health products, food, and fine chemical industries, "efficiency, precision, and stability" are the core goals pursued by enterprises. Based on years of equipment research and development experience, KoAnte (Shandong) has launchedFully automatic multi stamping machineBreaking through traditional production limitations with intelligent design, it has become a key equipment for promoting the upgrading of tablet processing industry, providing production solutions that combine production capacity and quality for enterprises of different scales.
1、 Core value: Redefine tablet production efficiency and accuracy
The core competitiveness of KOANTE's fully automatic multi stamping machine lies in the deep integration of "efficient operation" and "precise control", solving the pain points of low production capacity and large errors in traditional equipment.
From an efficiency perspective, the equipment adoptsMulti punch synchronous pressing structureEquipped with an optimized transmission system, the maximum production speed can reach 60000 pieces per hour, which is 5-8 times more efficient than traditional single stamping machines. At the same time, the equipment supports continuous 24-hour stable operation, requiring only 1-2 operators to monitor, significantly reducing labor costs. It is particularly suitable for batch production of vegetarian tablets in pharmaceutical companies, processing of vitamin/calcium tablets in the health product industry, and large-scale manufacturing of compressed candies in the food industry.
In terms of precision control, the equipment is equipped withIntelligent servo control systemWith the real-time detection module, achieve dynamic monitoring of the entire process. In production, the system can automatically identify tablet weight deviation (accuracy controlled within ± 2%), thickness fluctuations, and abnormal hardness. Once it exceeds the set range, the feeding amount and tablet pressing pressure are immediately adjusted to avoid the production of non-conforming products. In addition, the punching die adopts precision positioning technology, and the deviation of the punch running is less than 0.02mm, effectively preventing problems such as missing corners, cracks, and sticking of the tablet, ensuring the consistency of the product appearance.
2、 Technical highlight: Adapting to diverse needs, balancing safety and convenience
1. Strong material compatibility to meet multi scenario production needs
Equipment has been designed based on the material characteristics of different industriesCustomizable feeding systemFor granular materials with good fluidity (such as dry granulation materials in the pharmaceutical industry), a spiral feeder is used to ensure uniform feeding; For powders with high viscosity (such as chocolate powder in the food industry and protein powder in health products), a stirring feeding device should be used to avoid material clumping and blockage; For materials containing trace amounts of active ingredients (such as high-purity drugs), a closed feeding structure is used to reduce material loss and pollution, adapting to the diverse production needs from ordinary tablets to special tablets.
2. Intelligent operation reduces the threshold for use
Equipment configurationTouch screen displayThe operation interface adopts a graphical design, and the parameter settings (such as tablet pressure, speed, and upper and lower limits of tablet weight) are intuitive and easy to understand. Novice operators can get started after simple training. At the same time, the system supports the storage and export of production data, which can automatically record daily output, pass rate, fault information and other data, facilitating production traceability and quality management for enterprises, and complying with the requirements of GMP certification in the pharmaceutical industry and HACCP system in the food industry.
3. Multiple safety protections to ensure production safety
In terms of safety design, the equipment adoptsFully enclosed protective shellEffectively isolate dust and noise generated during the production process (operating noise below 65 decibels), and improve the working environment in the workshop; Equipped with multiple safety mechanisms such as overload protection, emergency stop, and abnormal detection of stamping dies, when the equipment experiences material jamming, loose stamping dies, or pressure overload, it will immediately trigger shutdown and issue alarm prompts to prevent equipment damage and personnel injury, fully ensuring production safety.
3、 Operation and maintenance guarantee: extend equipment life, reduce failure rate
To ensure the long-term stable operation of the equipment, KoAnte (Shandong) not only provides high-quality equipment, but also provides complete operation and maintenance support. At the same time, it is recommended that enterprises do a good job in daily maintenance:
Daily maintenanceBefore starting up, check whether the die installation is firm, whether the feeder is clean and free of residue, and add special lubricating oil (select the model according to the equipment manual requirements); After production is completed, clean the internal parts of the equipment and the parts that come into contact with the materials in a timely manner to avoid residual materials from getting damp and clumping.
regular maintenanceQuarterly inspection and calibration of equipment transmission components (such as gears and bearings) and detection sensors, and replacement of aging seals; Wear detection shall be carried out on the punching die every six months, and punching dies with inner hole wear exceeding 0.1mm shall be replaced in a timely manner to prevent affecting the accuracy of pressing.
KoAnte (Shandong) fully automatic multi stamping machine provides a one-stop solution from equipment to operation and maintenance for tablet production enterprises with its efficient, precise, and intelligent characteristics. Whether it is improving production capacity, ensuring quality, reducing costs, or optimizing management, it can create greater value for enterprises and become the core equipment of modern tablet production lines.