As an important particle forming equipment, the stability and production efficiency of the belt dryer have a crucial impact on the quality and efficiency of the particle production process. Today, the editor will introduce the basic operation and maintenance procedures of a belt dryer to ensure its normal operation, improve production efficiency, and extend its lifespan.
Operating Procedures
1、 Equipment startup and operation
1. Confirm whether the power supply of the belt dryer is connected, whether the wires are properly connected, and whether the voltage meets the standards.
2. Open the gear reduction motor according to the equipment startup sequence, eliminate the faults of surrounding components such as cylinders and disc clutches, and then start the main motor drive system to drive accessories such as strontium silicate glass to start the belt dryer.
3. After successful startup, check whether the bearing temperature of the belt dryer is normal, whether the belt width is uniform, and whether the operation is normal.
2、 End of work
1. Turn off the main circuit power, turn off the accessory motor, release the disc clutch, and stop the operation of the belt dryer.
2. Check for any debris on the surface of the equipment and ensure proper purification of stored items.
3、 Power restriction maintenance
1. Before maintaining the belt dryer, it is necessary to turn off the power and eliminate the power supply of power limiting components such as wires and potential around the belt dryer.
2. Under power restrictions, check whether the position of the gear reduction motor is normal, whether the rotation direction is normal, and whether the bearing temperature is within the specified standard range.
Maintenance Regulations
1、 Equipment cleaning
1. Regularly inspect the surface of the equipment and the surrounding ground for debris and dirt, and clean them in a timely manner.
2. For equipment that is prone to accumulating slag and film like substances, rust removal solution can be used to remove dead corners in the space that are difficult to clean.
2、 Operation and maintenance
1. During work, there must be a dedicated person responsible for inspecting and recording the operation status of the belt dryer.
2. Check the workload to avoid exceeding the maximum load capacity of the equipment.
3、 Mechanical maintenance
1. Regularly inspect the gear reducer device of the belt dryer, and inspect and maintain components such as bearings, oil seals, gears, and gear housings.
2. Check the guide, pressure roller, hot air stove and other equipment of the belt dryer, and replace damaged or worn parts regularly.
4、 Electrical maintenance
1. Regularly inspect the electrical system of the belt dryer, and perform checks and maintenance on the hot air stove, hot air ducts, and heating elements.
2. Maintain electrical equipment, inspect grounding, live parts, wires, and other components, and remove water vapor and hair accumulated during use. If any leakage or other issues are found, please promptly troubleshoot the problem.